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Experimental Study of Erosion Wear in a

Experimental Study of Erosion Wear in a
Experimental Study of Erosion Wear in a

Experimental Study of Erosion Wear in a Centrifugal Slurry Pump Using Coriolis

Wear Test Rig

SUNIL CHANDEL,1S.N.SINGH,2AND V.SESHADRI 2

1

Department of Mechanical Engineering,DIAT (DU),Pune,India

2Department of Applied Mechanics,IIT Delhi,Hauz Khas,New Delhi,India

The erosion wear in slurry pumps has been identified as a major problem during transportation of slurry as it affects the equipment performance and reduces its reliability and operation life.To simulate the erosion mechanism in slurry equip-ments mainly in casing and impeller,the Coriolis erosion test rig on the lines pro-posed by Pagalthivarthi and Helmly (1992)has been suitably modified and fabricated to undertake a comprehensive study on different materials.In the present experimental study,systematic experiments have been conducted on brass and mild steel specimen to establish the effect of solid particle size,solid concentration and rotational speed on wear.Slurries of fly ash (FA)and mixtures of fly ash (FA)and bottom ash (BA)in the ratio 4:1and 3:2have been used at different concentra-tions in the range of 20to 65%(by weight).The test results obtained in terms of weight loss have shown that wear has a strong dependence on size of the solid particles and rotational speed where as its variation with solid concentration is close to linear.

Keywords coal ash,Coriolis wear test,erosion in slurry pumps,slurry

1.Introduction

The erosion wear in slurry pumps has been identified as a major problem during transportation of slurry as it affects the equipment performance and reduces its reliability and operation life.In centrifugal pumps,casing and impeller undergo both cutting and deformation wear due to the solid-liquid flow.Erosion wear studies at in situ conditions or in the pilot plant test loops are cumbersome,time consuming and expensive.Over the years,various bench scale setups have been developed to simu-late the erosion mechanism at the laboratory scale namely pot tester (Tsai et al.1981),rotary pipe wear test rig,jet impingement tester (Li et al.1981),etc.These equipments have limitations in simulating the erosion wear in rotating components of a pump mainly impeller resulting in the development of Coriolis slurry erosion test apparatus.The first such erosion test rig was proposed and developed by Tuzson and Scheibe-Powell (1984).They found that centrifugal pump casings and impeller undergo cutting and deformation wear due to solid-liquid flow and thus,the Coriolis

Address correspondence to Sunil Chandel,Department of Mechanical Engineering,DIAT (DU),Pune–411025,India.E-mail:suniliitd2003@https://www.wendangku.net/doc/012156770.html,

Particulate Science and Technology ,30:179–195,2012Copyright #Taylor &Francis Group,LLC ISSN:0272-6351print =1548-0046online DOI:

10.1080/02726351.2010.523926

180S.Chandel et al.

wear tester can be used to simulate cutting wear in slurry pump components. Further,Pagalthivarthi and Helmly(1992)modified the Coriolis wear test equip-ment,originally proposed by Tuzson and Scheibe-Powell(1984)to obtain measur-able wear rates on test specimen.

Clark,Hawthorne,et al.(1999)have investigated wear rate and specific energies of some ceramic and metallic coatings in the Coriolis erosion tester.They used aque-ous slurry of80grit crushed alumina at C w?10%(by weight).They compared the Coriolis test results with those for slurry jet erosion.They concluded that Coriolis erosion tester provides a simple,rapid,and very effective means for measuring the relative erosion resistances of materials to low angle impact erosion as compared to slurry jet https://www.wendangku.net/doc/012156770.html,ter,Clark,Tuzson,et al.(2000)measured specific energies for erosive wear using the same Coriolis erosion tester.They have presented the results of variation of wear with velocity and slurry concentration on aluminium and two types of steels.

Hawthorne et al.(2003)have modified the Coriolis erosion tester for improved modeling of slurry dynamics.They have modified the rotor specimen holder assembly to provide better control of the slurry flow over and along test specimen surface.They have performed preliminary tests at various solid concentrations of alumina in the range of5to15%by weight on mild steel and WC-10Ni specimens. They found that basic wear pattern of all specimens matched very well and wear pro-gression was clear and consistent.Tian,Addie,and Pagalthivarthi(2005)conducted experiments on Coriolis wear test rig for different slurry conditions over a large range of particle sizes.They used wear resistant white iron alloy as target material and slurries of silica sand and copper ore in the study.They found that the size, shape,and size distribution of solid particles have tremendous influence on wear results of target materials since larger and more angular particles generate higher wear damage on https://www.wendangku.net/doc/012156770.html,ter,Tian,Addie,and Barsh(2007)have developed a new impact erosion testing set up through Coriolis approach.The new set up pro-vides flexibility of broad impact angles and improves effectiveness and control of erosive wear on test specimen.They have performed preliminary tests at925rpm and12.1%volume concentration of silica sand slurry on aluminium specimen.

Researchers(Tuzson and Scheibe-Powell1984;Pagalthivarthi and Helmly1992; Clark,Hawthorne,et al.1999;Clarke,Tuzson,et al.2000;Hawthorne et al.2003; Tian,Addie,and Pagalthivarthi2005;Tian,Addie,and Barsh2007)over the years have identified erosion wear as a basic design problem for centrifugal pump casing and impeller due to its complex dependence on solid concentration,rotation speed, particle size and shape,pump material,etc.Literature review reveals that researchers have been partially successful in establishing the dependence of erosion wear on these flow parameters,namely solid concentration,particle size and rotational speed. The lack of full understanding of the complexities involved in solid-liquid flows and the mechanism of erosion wear has motivated us to undertake a study in the Coriolis wear tester.Review of literature has also revealed that no comprehensive study on Indian fly ash slurries has been undertaken to establish the dependence of erosion wear on all the flow parameters.

Therefore,in the present experimental study,a Coriolis wear test rig on the lines proposed by Pagalthivarthi and Helmly(1992)has been suitably modified and fabricated to undertake a comprehensive study on different materials.Systematic experiments have been conducted on brass and mild steel specimen to establish the effect of solid particle size,solid concentration and rotational speed on wear.

Erosion Wear in a Centrifugal Slurry Pump181 Slurries of fly ash and mixtures of FA and BA in the ratio4:1and3:2have been used at different concentrations.

2.Description of the Coriolis Wear Tester

The Coriolis wear test rig consists of a rotating cylindrical bowl(Figure1a)having a diameter of250mm and height of160mm.Four detachable arms or specimen holders are located at equidistance from each after on the cylindrical bowl and also at the same radial distance from the axis of rotation.The main feature of this test rig is that in one test,up to four different specimens,each of different materials can be tested.The specimen holder is a machined stainless steel tube with a wear resistant Teflon mold(Figure1b).The mold cavity is T-shaped with a flow passage adjacent to the specimen.The dimension of the flow passage for slurry is 6.4mm?12.7mm?90mm.The wear specimen are placed some distance downstream of the inlet to eliminate entrance effects.A steel shaft having a diameter of40mm is fixed to the bowl,which is supported on two bearings.The cylindrical bowl is driven by an induction motor(M=s Kirloskar Brothers Limited,Pune,India)of1.5HP having rated speed of1440rpm through a four step V-belt pulley system to achieve rota-tional speeds of600,1100,1440,and1780rpm,respectively.Only the first two speeds have been used in the present study.The assembled system had a water tight lid of12mm thick perspex sheet to allow visual observation.A rotary seal was pro-vided in the perspex lid in order for the slurry inlet pipe to pass through.

The schematic layout of the erosion wear rig developed is shown in Figure1c. The main components of the wear rig are slurry mixing tank with stirrer arrange-ment,pipeline,slurry pump,flow measuring device,efflux sampler,rotating bowl, and valves.The rig consists of a closed circuit system in which the slurry is prepared in the hopper shaped slurry tank.The slurry tank is made of4mm thick stainless steel sheet and has an overall height of1.0m.The slurry from the tank is sucked by a centrifugal pump(M=s Sam Turbo Industries Limited,Coimbatore,India) and delivered into the cylindrical bowl.The pump is driven by an induction motor of5HP(M=s Kirloskar Brothers Limited).The flow rate in the loop can be varied over a wide range by suitably operating the plug valves provided in the pipe loop and the bypass pipeline.The operation of the bypass line also helps in keeping the slurry well mixed in the mixing tank.For continuous monitoring of the flow rate,a pre-calibrated electro-magnetic flow meter(Toshniwal Limited,Chennai,India) was installed in the vertical section of the delivery pipe.The accuracy of flow rate measurement by electro-magnetic flow meter was of the order of?2.0%.Velocity of the slurry in the specimen holder was calculated by the total flow rate at given solid concentration.The test loop is provided with an efflux sampler fitted with a plug valve in the vertical pipe section near the discharge end of the pump for collec-tion of the slurry sample to monitor the solid concentration.The absolute error in the measurement of solid concentration was less than?1%.

The average erosion wear is obtained by measuring the weight loss of the speci-men during a specified time duration of the test.During operation of the Coriolis wear rig,the cylindrical bowl rotates and the slurry enters each of the four specimen holders=channels.The slurry flows along the channel,rubbing against the wear specimen causing wear of the specimens.The slurry flowing out from the channels is collected in the tank with sloping bottom and recycled through the wear test rig.

Figure 1.Details of the coriolis wear test rig:(a)cylindrical bowl assembly;(b)dimensions of the flow passage;(c)schematic diagram of the Coriolis erosion wear rig.

182S.Chandel et al.

Erosion Wear in a Centrifugal Slurry Pump183

2.1.Test Specimen

For the study of erosion wear studies,two materials namely brass and mild steel were selected.Brass was selected for its ductility and stiffness as erosion wear for such materials is https://www.wendangku.net/doc/012156770.html,d steel was selected to represent the commonly used pipe material for the slurry pumps and pipelines.The wear specimens were fitted into the slots provided in the flow channels for this purpose.The dimensions of each test specimen were66.5?19.1?6.4mm.The actual wear surface area for each specimen was12.7?66.5mm.When the test specimens are in place,the slurry flows radially outward in a uniform rectangular channel of12.7?6.4mm cross section.The surface of the test specimen forms one of the vertical faces of the channel.The properties of the two materials used as wear test specimen were as follows: Brass:Specific Gravity?8.50

Rockwell Hardness No.?66(Scale-B)

Mild Steel:Specific Gravity?7.86

Rockwell Hardness No.?90(Scale-B)

3.Properties of Material Used

Standard methods were followed to determine the particle size distribution,specific gravity of solids and static settled concentration of slurry.Following three samples of coal ash from a thermal power plant have been used for preparing slurry:

i.fly ash(FA)

ii.mixture of fly ash(FA)and bottom ash(BA)(4:1)

iii.mixture of fly ash(FA)and bottom ash(BA)(3:2).

The physical properties of fly ash and mixture of fly ash and bottom ash(4:1) and(3:2)samples have been given in Tables1–3.It is seen that the specific gravity of these materials is found to be in the range of1.992to2.10.The comparison of settling characteristics of the slurries in Figure2shows that the settling rate of the samples follow similar pattern except for FA and BA mixture in the ratio of(3:2). This slurry settles at a much faster rate.This is due to the presence of larger number of coarse particles in the FA and BA mixture of(3:2),which increases the settling rate of particles.The final static settled concentration by weight for fly ash sample is58%whereas for4:1FA and BA mixture,it is60%and the same for the3:2 FA and BA mixture,is63.1%.The particle size distribution for fly ash shows that the largest particle size is300m m and86%particles are finer than75m m.The weighted mean size(d wm)and the(d50)of the fly ash particles were40and25m m. respectively.which show that the fly ash particles are largely in the category of fine particles(Figure3).The particle size distribution of the mixture FA and BA(4:1) shows that the largest particle size is850m m and68%particles are finer than 75m m.The weighted mean size(d wm)and the(d50)of the mixture of FA and BA (4:1)particles are85and75m m,respectively.The particle size distribution of the mixture of FA and BA(3:2)shows that the largest particle size is850m m and36% particles are finer than75m m.The weighted mean size(d wm)and the(d50)of the FA and BA(3:2)particles are185and135m m,respectively.

T a b l e 1.P h y s i c a l p r o p e r t i e s o f f l y a s h (S o u r c e :T P S ,B a d a r p u r )

a )S p e c i f i c g r a v i t y o f f l y a s h ?1.992

b )S e t t l i n g

c h a r a c t e r i s t i c s o f t h e s u s p e n s i o n (i n i t i a l c o n c e n t r a t i o n C w ?30.0%b y w e i g h t )T i m e (m i n u t e s )01=41=211.525102*********e t t l e

d c o n c

e n t r a t i o n (%b y w t )30.030.6131.031.2531.9132.033.30

35.040.6050.8558.058.0

c )P a r t i c l e S i z e D i s t r i b u t i o n (%f i n e r b y w e i g h t )i z e (m m )30020010075.464.0

49.7640.9436.1023.5817.2412.579.104.25%f i n e r 10097.290.185.8

69.863.1060.4455.12

42.6628.4416.08.334.23

W e i g h t e d m e a n d i a m e t e r ,d w m ?40m m .M e d i a n d i a m e t e r ,d 50?25m m .

T a b l e 2.P h y s i c a l p r o p e r t i e s o f m i x t u r e o f F A a n d B A (4:1)(S o u r c e :T P S ,B a d a r p u r )

a )S p e c i f i c g r a v i t y ?2.010

b )S e t t l i n g

c h a r a c t e r i s t i c s o f t h e s u s p e n s i o n (i n i t i a l c o n c e n t r a t i o n C w ?30.0%b y w e i g h t )T i m e (m i n u t e s )01=41=211.525102*********e t t l e

d c o n c

e n t r a t i o n (%b y w t .)30.030.6131.2531.5831.9132.2635.30

41.1051.7260.060.060.0

c )P a r t i c l e s i z e

d i s t r i b u t i o n (%f i n

e r b y w e i g h t )i z e (m m )850600300210

1501067553382818%f i n e r 10099.593.0

88.581.071.368.0

55.543.029.08.0

W e i g h t e d m e a n d i a m e t e r ,d w m ?85m m .M e d i a n d i a m e t e r ,d 50?75m m .

4.Range of Parameters Studied

The present study has been carried out with three different samples of coal ash,the properties of which have been already explained in the previous section.Erosion wear for two brass and two mild steel test pieces has been evaluated for fly ash slur-ries as well as mixture of FA and BA slurries in the ratio 4:1and 3:2.The ranges of parameters investigated are given in Table 4.For each sample,experiments have been conducted at various solid concentrations in the range 20to 65%(by weight)and two rotational speeds of cylindrical bowl,namely,600and 1100rpm.The flow rate of the slurry was in the range of 5.5?0.5m 3=hr for all the samples at all solid concentrations and rotational speeds.The velocity of the slurry passing through the specimen was in the range of 4.7?0.4m =s for all the samples tested.

5.Experimental Procedure

Systematic experiments have been conducted on brass and mild steel test pieces for all the three particulate slurries in the Coriolis wear test rig at ambient temperature.The erosion wear was determined by measuring the average weight loss of the

test

Figure 2.Settling characteristics of coal ash slurries.

Table 3.Physical properties of mixture of FA and BA (3:2)(Source:TPS,Badarpur)(a)Specific gravity of solids ?2.10

(b)Settling characteristics of the suspension (initial concentration C w ?30.0%by weight)Time (minutes)01=41=21 1.525102*********Settled concentration

30.030.831.932.633.734.939.246.355.263.163.163.1(c)Particle size distribution (%finer by weight)Size (mm)8506003002101501067553382818%finer 10094.582.170.157.546.435.626.318.210.2 4.5

Weighted mean diameter,d wm ?185(m,d 50?135(m.

186S.Chandel et al.

specimen after running the test for a total time period of 90minutes.Weight loss was measured in an electronic balance (Precisa,XB 220A)having a least count of 0.1mg.This ensured accurate measurement of erosion wear.Proper care was taken to clean the specimen which involved washing with tap water,rinsing in acetone and drying in a hot air oven between each weighing.The variation in weight loss of the two wear pieces at any given operating condition was within ?5%.In order to assess the repeatability of the measurements,the weight losses of the specimen were measured repeatedly for 50%solid concentration (by weight)for each sample.Table 5shows the repeatability test of weight losses on both the specimen at 50%solid concen-tration for mixture of FA and BA (4:1)slurry at 1100rpm.It was observed that there is only marginal difference in the measured weight loss of the two specimens in any given experiment and hence,the measurements can be taken as repeatable.From the repeatability tests it was observed that the maximum deviation was ?10%in the weight loss values.During each test,care was taken to ensure that the level of the slurry in the rotating cylindrical bowl remained constant so that flow rate passing through the specimen holder =channels is constant.

6.Results and Discussion

Data obtained on erosion wear in the Coriolis wear test rig are presented graphically in Figures 4and 5.Researchers (Tuzson and Scheibe-Powell 1984;

Pagalthivarthi Figure 3.Particle size distribution of coal ash samples.

Table 4.Range of parameters covered in the Coriolis wear study S.no.Material used and particle size (d 50)Solid concentration (%by weight)Rotation speed of bowl (rpm)1FA,d 50?25m m

20,30,40,50,60,&65600&11002FA and BA (4:1),d 50?75m m 20,30,40,50,60,&65600&11003

FA and BA (3:2),d 50?135m m

20,30,40,50,60,&65

600&1100

Erosion Wear in a Centrifugal Slurry Pump 187

188S.Chandel et al.

Table5.Repeatability test of specimen weight loss at1100rpm

S.no.Brass Mild steel

1342.3250.3

2372.0270.1

3340.7225.2

Average351.67248.53

%Error?10?9

Material?mixture of FA and BA(4:1);duration of test run?90min-

utes;flow rate?5.5m3=hr;solid concentration?50%(by wt.);velocity of

slurry passing through specimen?4.70m=s.

and Helmly1992;Clark,Hawthorne,et al.1999;Clarke,Tuzson,et al.2000; Hawthorne et al.2003)have found that the solid concentration,particle size distri-bution,and rotational speeds are some of the major factors that determine the abra-sivity of the slurry.Thus,the emphasis of the present discussion is directed toward highlighting the effect of these parameters on the erosion wear.

6.1.Preliminary Experiments

Preliminary experiments were performed in the Coriolis wear test rig for fly ash slurry and mixture of FA and BA slurry in the ratio4:1and3:2,respectively,at 30%solid concentration(by weight).Figure6depicts the variation of erosion wear as a function of time at rotational speed of1100rpm for brass specimen for all the three slurry samples.The erosion wear was measured every30minutes for a total of 90minutes.It is seen that the weight loss increases linearly with time for all the sam-ples.During each test run,efflux samples were collected at regular time intervals. These samples were analyzed for efflux concentration,settling characteristics and particle size distribution.Table6shows the particle size distribution of mixture of FA and BA(4:1)slurry at50%solid concentration after three test runs.The particle size distribution shows that even after three runs there is no significant change in particle size distribution.Further,the analysis of particle size distribution of all the samples showed that during the test,the coal ash slurry is not prone to any sig-nificant attrition.Based on these experiments,it was concluded that same slurry could be used for the total duration of the each test run.

6.2.Effect of Various Parameters on Erosion Wear

The erosion wear rate studies have been conducted in the Coriolis wear test rig for each sample at two rotational speeds of bowl and at six concentrations.For each combination of concentration and rotational speed,the test rig was run for90min-utes to ensure reasonable amount of wear.The flow rate of the slurry was main-tained in the range of5.0?0.5m3=hr during the experiment.Figsures4and5 present the variation of wear with solid concentration for different samples of slurry. Figures4a and4b show that wear increases with increase in solid concentration for all the three samples at a given rotational speed(600rpm).For fly ash slurry at C?20%,the weight loss for brass specimen is28.2mg whereas at C?65%,the

weight loss is 80.3mg at 600rpm.For same slurry at C w ?20%,the weight loss for mild steel specimen is 20.2mg and at C w ?65%,the weight loss is 54.3mg at 600rpm.Hence,wear increases by 65%for brass and 62%for mild steel when solid concen-tration increases from 20to 65%by weight.Similar trends were observed for mixture of FA and BA slurries in the ratio 4:1and 3:2.It is seen that when solid concen-tration for FA and BA (4:1)slurry increases from 20to 65%by weight,erosion wear increases by 71%and 66%for brass and mild steel specimens respectively at 600rpm.Variations of erosion wear with solid concentration for mixture of FA and BA (3:2)slurry for both the specimens is also presented in Figures 4a and 4b and it is seen that erosion wear increases by 75and 73%for brass and mild steel respectively when solid concentration increases from 20to 65%by weight at 600rpm.Hence,erosion

wear

Figure 4.Variation of erosion wear with solid concentration for three different samples of ash:(a)brass;(b)mild steel.

Erosion Wear in a Centrifugal Slurry Pump 189

increases with increase in solid concentration for a given slurry sample for 600rpm.A simple calculation shows that as solid concentration increases,the number of solid particles per unit volume of the slurry also increases.The variation in number of solid particles per unit volume and solid concentration is almost linear.Hence,wear loss is directly proportional to number of solid particle per unit volume of the slurry and therefore it can be concluded that erosion wear increases with increase in solid concentration due to the fact that as the concentration increases,a relatively larger number of solid particles slide over the wear specimen surface at any time which leads to increase in cutting wear of

material.

Figure 5.Variation of erosion wear with solid concentration for three different samples of ash:(a)brass;(b)mild steel.

190S.Chandel et al.

Figure 6.Variation of wear with time for brass at 1100rpm (C w ?30%):(a)fly ash slurry;Erosion Wear in a Centrifugal Slurry Pump 191

192S.Chandel et al.

Table6.Particle size distribution of mixture of FA and BA(4:1)

slurry after three test runs

%Finer by weight

Size(m m)I II III

850100100100

60099.5100100

30093.094.195.3

21088.590.091.4

15081.082.183.5

10671.372.372.3

7568.069.269.8

5355.556.356.9

3843.044.544.7

2829.030.331.2

188.09.09.5

Duration of each test run?90minutes;rotational speed?1100rpm;

flow rate?5.5m3=hr;avg.velocity?4.7m=s.

Similarly Figures5a and5b present the erosion wear for the specimens of brass and steel for all three slurry samples at1100rpm,respectively.For fly ash slurry at 600rpm and C w?20%,the erosion wear is28.2mg whereas for the same solid con-centration at1100rpm,the erosion wear is70.2mg for brass specimen.Similar trend is seen for mild steel specimen also.At C w?20%and600rpm,the erosion wear is 20.5mg for fly ash slurry whereas at same concentration,the erosion wear is 50.4mg at1100rpm for mild steel specimen.The results for mixture of FA and BA slurries in the ratio of4:1show that in the solid concentration range of20to 65%(by weight)when rpm is increased from600to1100rpm,the erosion wear increases in the range of100to170%and100to180%for brass specimen and mild steel specimen respectively.Similarly for mixture of FA and BA(3:2)slurries,the erosion wear increases by100to220%and100to130%for brass specimen and mild steel specimen respectively when rpm is increased from600to1100rpm at various solid concentrations in the range of20to65%(by weight).Hence,it is seen that the erosion wear has a strong dependence on rotational speed as compared to solid concentration.It is to be noted that flow rate of slurry has been maintained approxi-mately constant thereby maintaining the average velocity of the slurry in the channel nearly same for all runs.The increase in the wear with higher rotational speed can be directly attributed to the increase in the Coriolis force which causes the particles to press against the surface of the specimen with higher force.It is also seen that the erosion wear for brass specimen is always higher as compared to mild steel specimen at a given solid concentration and slurry sample.This is expected as mild steel is harder in comparison to brass.

Further,the particle size and shape of solids are the other major factors affecting the abrasivity of the slurry and the final wear on a test specimen.Hence,the effect of particle size distribution on erosion wear has been analyzed.From Figures4and5, which depict the erosion wear for three slurries namely fly ash slurry(d50?25m m), mixture of FA and BA(4:1)slurry(d?75m m)and mixture of FA and BA(3:2)

slurry(d50?135m m)the effect of particle size on erosion wear is clearly observed.It is seen that erosion wear increases with increase in particle size(d50)of the solids.In order to quantify the effect of particle size(d50)on erosion wear,cross plots have been generated and are shown in Figure7.Variation of erosion wear with particle size(d50)at C w?50%for both the specimens at two different rotational speeds shows that a five-fold increase in the increase in particle size increases the wear by 300%for brass specimen,350%for mild steel specimen at600rpm for solid concen-tration of50%by weight.For1100rpm,same trend is seen with increase being300% for brass and250%for mild steel for the same increase in particle size.From the

Table1,it is seen that fly ash has fine particles and86%particles are finer

than

Figure7.Variation of wear with particle size at C?50%.

Erosion Wear in a Centrifugal Slurry Pump193

194S.Chandel et al.

75m m.In mixture of FA and BA(4:1),68%particles are finer than75m m whereas for the other mixture of FA and BA(3:2)shows that only36%particles are finer than75m m.Thus,the particle size and distribution of all three samples differ con-siderably and mixture of FA and BA(3:2)are largely in the category of coarse par-ticles.For a given solid concentration,the coarser particle means higher abrasive slurry since coarse particles have larger mass.Hence,FA and BA(3:2)slurry having more irregular shaped coarser particles causes higher wear as compared to other two slurries.

7.Concluding Remarks

Results obtained from the experiments have shown that the Coriolis wear tester can be used successfully to estimate the effect of rotation on the erosion resistance of the materials.These results can be applied to predict the life of rotating parts in a cen-trifugal slurry pump.Experiments have been conducted to establish the effect of solid concentration,particle size distribution,and rotational speed on erosion wear for two materials namely brass and mild steel.Based on the present studies the following conclusions are drawn:

1.Studies on erosion wear have shown that wear has a strong dependence on

rotational speed,particle size and solid concentration.

2.Erosion wear increases with increase in solid concentration for a given sample and

rotational speed.When the fly ash slurry concentration increases from20%to 65%by weight the increment in erosion wear at600rpm is around65%and 62%for brass and mild steel,respectively.Similar trends were also observed for mixture of FA and BA slurries in the ratio4:1and3:2.Increase in the rota-tional speed from600to1100rpm results in a large increase in wear rate.

3.The size,shape,and size distribution of solid particles have tremendous influence

on erosion wear of specimens.The larger and more angular particles generate higher wear on materials i.e.,the variation of erosion wear with particle size (d50)at C w?50%for both the specimens at600rpm shows that a fivefold increase in the particle size increases in the wear by300%for brass specimen and350%for mild steel specimen.

4.The study has demonstrated the capability of the Coriolis wear test rig to quantify

the effect of various factors on wear resistance of materials in the presence of rotation.Further,the set-up can be used to study the effectiveness of different wear resistant surfaces.The equipment can also be used to decide the maximum rotational speed of the pumps for ensuring the desired life of the pump.It is not possible to propose general correlations on the basis of limited experimental data presented in this article.Obviously more elaborate experiments with different materials need to be conducted over wide range of parameters before quantitative relationships for the dependence of wear rate on various factors can be proposed. Nomenclature

BA bottom ash

C w efflux concentration of solids(by weight)

D diameter of pipe(m)

d50median particle diameter(m m)

d weighted mean diameter(m m)

Erosion Wear in a Centrifugal Slurry Pump195 FA fly ash

Q flow rate(m3=s)

x rotational speed of the cylindrical bowl(rpm)

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个人先进事迹简介

个人先进事迹简介 01 在思想政治方面,xxxx同学积极向上,热爱祖国、热爱中国共产党,拥护中国共产党的领导.利用课余时间和党课机会认真学习政治理论,积极向党组织靠拢. 在学习上,xxxx同学认为只有把学习成绩确实提高才能为将来的实践打下扎实的基础,成为社会有用人才.学习努力、成绩优良. 在生活中,善于与人沟通,乐观向上,乐于助人.有健全的人格意识和良好的心理素质和从容、坦诚、乐观、快乐的生活态度,乐于帮助身边的同学,受到师生的好评. 02 xxx同学认真学习政治理论,积极上进,在校期间获得原院级三好生,和校级三好生,优秀团员称号,并获得三等奖学金. 在学习上遇到不理解的地方也常常向老师请教,还勇于向老师提出质疑.在完成自己学业的同时,能主动帮助其他同学解决学习上的难题,和其他同学共同探讨,共同进步. 在社会实践方面,xxxx同学参与了中国儿童文学精品“悦”读书系,插画绘制工作,xxxx同学在班中担任宣传委员,工作积极主动,认真负责,有较强的组织能力.能够在老师、班主任的指导下独立完成学院、班级布置的各项工作. 03 xxx同学在政治思想方面积极进取,严格要求自己.在学习方面刻苦努力,不断钻研,学习成绩优异,连续两年荣获国家励志奖学金;作

为一名学生干部,她总是充满激情的迎接并完成各项工作,荣获优秀团干部称号.在社会实践和志愿者活动中起到模范带头作用. 04 xxxx同学在思想方面,积极要求进步,为人诚实,尊敬师长.严格 要求自己.在大一期间就积极参加了党课初、高级班的学习,拥护中国共产党的领导,并积极向党组织靠拢. 在工作上,作为班中的学习委员,对待工作兢兢业业、尽职尽责 的完成班集体的各项工作任务.并在班级和系里能够起骨干带头作用.热心为同学服务,工作责任心强. 在学习上,学习目的明确、态度端正、刻苦努力,连续两学年在 班级的综合测评排名中获得第1.并荣获院级二等奖学金、三好生、优秀班干部、优秀团员等奖项. 在社会实践方面,积极参加学校和班级组织的各项政治活动,并 在志愿者活动中起到模范带头作用.积极锻炼身体.能够处理好学习与工作的关系,乐于助人,团结班中每一位同学,谦虚好学,受到师生的好评. 05 在思想方面,xxxx同学积极向上,热爱祖国、热爱中国共产党,拥护中国共产党的领导.作为一名共产党员时刻起到积极的带头作用,利用课余时间和党课机会认真学习政治理论. 在工作上,作为班中的团支部书记,xxxx同学积极策划组织各类 团活动,具有良好的组织能力. 在学习上,xxxx同学学习努力、成绩优良、并热心帮助在学习上有困难的同学,连续两年获得二等奖学金. 在生活中,善于与人沟通,乐观向上,乐于助人.有健全的人格意 识和良好的心理素质.

跨文化情景剧剧本

《跨文化沟通》情景剧 第一幕 时间:早上 地点:某跨国公司会客大厅 人物:跨国公司子公司负责人——A日本人(饰演者:) B美国人(饰演者:) C中国人(饰演者:) D阿拉伯人(饰演者:) E泰国人(饰演者:) F英国人总裁(饰演者:) G接引日本人(饰演者:) — (旁白)某跨国大公司出现大危机,来自各国分公司的负责人纷纷赶回英国到总 部会面进行商务会谈。会谈时间定为早上9点, 现在是8点30分。 (CEO坐在办公室,一边批阅文件,一边等待其他子公司的负责人到来) 接引日本人:(“咚咚咚”敲门后开门)先生,有一部分子公司负责人已经到达会 场了。 英国人总裁:好的,谢谢,我这就过去。 接引日本人:(深深鞠躬后,退出办公室,并小声地关上门。) (旁白)此时,各子公司的负责人相继进入会场。 美国人B:(热情地走向第一个到达的日本人A,伸出手)你好,第一次见面。

日本人A:(朝向美国人B,弯腰鞠躬)阁下,你好,请多指教。 美国人B:(手悬在空中,略显尴尬)你好,你好。 日本人A:(见此状,连忙握手)抱歉,先生,实在抱歉。请多指教。(又弯腰鞠躬 一次) 阿拉伯人D:(D进入的同时E也到了,D看见老朋友E,高兴地到E面前,右手扶 住对方的左肩,左手搂抱对方腰部,然后,按 照先左后右的顺序,贴面三次,即左——右—— 左。在贴面的同时)艾赫兰——艾赫兰——艾 赫兰(即“你好”)最近怎么样啊!(后嘴里发 出亲吻的声音) 】 泰国人E:(虽然习惯了,但还是表现出很无奈的样子,后双手合十,举于胸前, 朝向三人,面带微笑)萨瓦滴卡。(转过身面向 D)还好,这把老骨头还能在商场战几年,哈哈 哈。 阿拉伯D:(D搂着E,朝向A、B也热情地迎上去,伸手)(“你好”)你们那边还 好吗 日本人A:(握手)你好啊。我还好。公司还能正常运转。 阿拉伯人D说话时眼睛紧紧盯着日本人A的眼睛,这让日本人A很不自在,很勉 强地看了一眼阿拉伯人,就把头低了下去。 美国人B:(握手)你好,阁下。我们这次来不就是为了让它变得更好吗 中国人C:(看了看手表,嘀咕了一句“还好只是迟到了一点点”后,整理整理服 装进入会场)抱歉,各位,你们好,我来晚了。

大学跨文化沟通重点

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