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ASTM D1185 REV A 1998 (R 2017) 物料搬运和装运时使用的托盘及有关设备的试验方法

ASTM D1185 REV A 1998 (R 2017) 物料搬运和装运时使用的托盘及有关设备的试验方法
ASTM D1185 REV A 1998 (R 2017) 物料搬运和装运时使用的托盘及有关设备的试验方法

Designation:D1185?98a (Reapproved 2017)

Standard Test Methods for

Pallets and Related Structures Employed in Materials Handling and Shipping 1

This standard is issued under the ?xed designation D1185;the number immediately following the designation indicates the year of original adoption or,in the case of revision,the year of last revision.A number in parentheses indicates the year of last reapproval.A superscript epsilon (′)indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the U.S.Department of Defense.

1.Scope

1.1These test methods cover the performance of pallets and related structures,functioning as skids,bases,platforms,and bins in materials handling and shipping.Their use facilitates the protection of both packaged and unpackaged products during storage and transportation.The test methods include measurements of the relative resistance of pallets and related structures to deformations,damages,and structural failures which detrimentally affect the functionality of the unit load.1.2These test methods include conditioning requirements,static stiffness and strength tests,and dynamic tests of struc-tural reliability.These test methods are used to evaluate the relative performance of new,used,or reconditioned general and special-purpose pallets fabricated from various materials including solid wood,wood composites,?berboard,honeycomb,plastics,or metal,or to compare the performance of such pallets and related structures to speci?ed performance criteria.Recommended criteria for all tests speci?ed in this standard are listed in Appendix X

2.

1.2.1These test methods are also used to classify pallets as single-or multiple-use pallets and to determine the safe working loads for pallets under speci?ed load and support conditions.

1.3Nonmandatory Preliminary Tests —Because each pallet may be used under several different conditions of load and support,pallet-design considerations and safe working-load estimates shall be based on that condition under which the pallet offers least resistance or is most severely stressed.

1.3.1Preliminary,short-duration static tests up to the ulti-mate (see 8.2,8.3,and 8.4)shall be performed on previously non-tested pallets to determine which load and support condi-tions in?uence most severely the pallet load-carrying capacity and safe working loads.

1.3.2During the development of prototypes leading to designs that will be subject to acceptance testing,as described in 1.4,these preliminary tests shall include the free-fall drop tests in accordance with 9.1.

1.4Mandatory Acceptance Tests :

1.4.1General-Purpose Pallets—When the objective of the test is to determine the safe working load or to classify a general-purpose pallet as a single-or multiple-use pallet,all tests described in these test methods shall be performed in the order speci?ed.The same pallet shall be used for all static and dynamic tests,where feasible.

1.4.2Special-Purpose Pallets—When the objective of the test is to determine the safe working load or to classify a special-purpose pallet,as a single-or multiple-use pallet,only those tests representing the intended condition of use shall be performed.Certain special–purpose pallet designs,because of the pallet size,its shape,or the material of fabrication,or combinations thereof,cannot be reliably tested using this methodology.When available,alternative test methods should be used.

1.4.3Field Testing—It is recommended that pallet designs passing these acceptance tests be further subjected to ?eld testing in the distribution environment.

1.5Simulation of the Distribution Environment—These test methods are not intended to lead to exact simulations of pallet performance in the distribution environment.These test meth-ods are designed to relate to practice with the added provision that they are repeatable,do not depend on exceptional skills,and are safe to conduct without elaborate precautions.The test ?ndings are not expected to lead to unalterable conclusions.Testing in the distribution environment may be necessary to verify the results obtained from laboratory tests.

1.6This standard does not purport to address all of the safety concerns,if any,associated with its use.It is the responsibility of the user of this standard to establish appro-priate safety and health practices and determine the applica-bility of regulatory limitations prior to use.Speci?c warnings are given in 9.5.3.5.

1

These test methods are under the jurisdiction of ASTM Committee D10on Packaging and are the direct responsibility of Subcommittee D10.21on Shipping Containers and Systems -Application of Performance Test Methods.

Current edition approved May 1,2017.Published July 2017.Originally approved in https://www.wendangku.net/doc/3d104527.html,st previous edition approved in 2009as D1185–98a(2009).DOI:10.1520/D1185-98AR17.

Copyright ?ASTM International,100Barr Harbor Drive,PO Box C700,West Conshohocken,PA 19428-2959.United States

This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the

Development of International Standards,Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT)Committee.

1.7This international standard was developed in accor-dance with internationally recognized principles on standard-ization established in the Decision on Principles for the Development of International Standards,Guides and Recom-mendations issued by the World Trade Organization Technical Barriers to Trade (TBT)Committee.

2.Referenced Documents

2.1ASTM Standards:2

D642Test Method for Determining Compressive Resistance of Shipping Containers,Components,and Unit Loads D996Terminology of Packaging and Distribution Environ-ments

D999Test Methods for Vibration Testing of Shipping Con-tainers

D1505Test Method for Density of Plastics by the Density-Gradient Technique

D1761Test Methods for Mechanical Fasteners in Wood D2395Test Methods for Density and Speci?c Gravity (Rela-tive Density)of Wood and Wood-Based Materials

D4003Test Methods for Programmable Horizontal Impact Test for Shipping Containers and Systems

D4332Practice for Conditioning Containers,Packages,or Packaging Components for Testing

D4442Test Methods for Direct Moisture Content Measure-ment of Wood and Wood-Based Materials

D4444Test Method for Laboratory Standardization and Calibration of Hand-Held Moisture Meters

D4728Test Method for Random Vibration Testing of Ship-ping Containers

F680Test Methods for Nails

F1575Test Method for Determining Bending Yield Moment of Nails

F1667Speci?cation for Driven Fasteners:Nails,Spikes,and Staples

2.2ASME Standard:3

MH 1Pallets,Slipsheets,and Other Bases for Unit Loads 2.3ISO Standard:3

ISO 445Pallets for Material Handling–V ocabulary 2.4TAPPI Standard:4

TAPPI T 208OM -89Moisture in Wood,Pulp,Paper and Paper Board by Tolvene Distillation 3.Terminology

3.1De?nitions:

3.1.1The following standards are applicable,with Termi-nology D996,to be considered the governing standard in the case of a dispute:Terminology D996,MH 1,and ISO 445.3.1.2datum load—a preload level applied to the specimen to reduce test variables as in?uenced by the test setup during

the initial stage of testing.Test deformations shall be assumed to be zero at this preload level.

3.1.3general-purpose pallets—pallets designed and con-structed to support a wide range of loads using a variety of applicable handling devices.

3.1.4preliminary safe working load—an estimate of the safe working load of a pallet not yet con?rmed by all of the appropriate tests speci?ed in these test methods.

3.1.5safe working load—The maximum load,determined from tests,that a pallet can support without failure in handling,storage,and distribution including an appropriate allowance for variations in performance as well as necessary safety factors.

3.1.6special-purpose pallets—pallets designed and con-structed to support a speci?ed load using certain handling devices.

4.Signi?cance and Use

4.1Static compression and bending tests provide data that are used to estimate stiffness,strength,and safe working loads for pallets under speci?ed load and support conditions.These estimates provide a basis for designing pallets and comparing the performance between pallets of different designs and constructions.

4.2Dynamic tests provide data which are used to estimate the physical durability and functionality of a pallet in speci?ed material handling and shipping environments.These estimates provide a basis for designing single or multiple-use pallets.4.3Other tests may be performed to assess the properties of speci?c materials (Test Methods D2395,D4442,D4444,and T 208OM)and connecting devices (Test Methods D1761,F680,Test Method F1575,and Speci?cation F1667),design features,use applications,and other variables encountered.

5.Materials

5.1These test methods are pertinent to pallets constructed of materials listed in Table 1.

6.Sampling

6.1Sampling shall provide for the selection of representa-tive specimens.The number of test replications required varies.At least three replications per pallet design shall be tested.

7.Conditioning

7.1Some pallets are constructed of materials whose prop-erties are affected by changes in temperature,relative humidity,and environmental moisture conditions prior to and during use in the distribution environment.Prior to test,these pallets shall be conditioned as described in Table 1.

7.2Where conditioning in?uences pallet performance,the speci?ed test-specimen environment shall exist during the time of testing.If the test environment cannot be maintained at the required conditioning level,the tests shall be performed immediately after the pallet has been removed from the conditioning environment.Immediately after each individual test,specimens subjected to Environments A or B shall be

2

For referenced ASTM standards,visit the ASTM website,https://www.wendangku.net/doc/3d104527.html,,or contact ASTM Customer Service at service@https://www.wendangku.net/doc/3d104527.html,.For Annual Book of ASTM Standards volume information,refer to the standard’s Document Summary page on the ASTM website.3

Available from American National Standards Institute (ANSI),25W.43rd St.,4th Floor,New York,NY 10036,https://www.wendangku.net/doc/3d104527.html,.4

Available from Technical Association of the Pulp and Paper Industry (TAPPI),15Technology Parkway South,Norcross,GA 30092,

https://www.wendangku.net/doc/3d104527.html,.

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returned to the conditioning environment for a minimum of 1h prior to the next test.For additional details concerning conditioning procedures,see Practice D4332.

7.3For wood or wood-base materials,the moisture content of selected components shall be observed and recorded at the beginning of the test (see Test Methods D4442and D4444).7.4Pallets fabricated of several different materials,such as composites,shall be conditioned to the extremes applicable to the materials in the structure.

STATIC TESTS

8.Summary of Test Method

8.1Static tests are performed to determine the strength and stiffness of the pallet under speci?ed load and support condi-tions.For all static tests described in 8.3–8.5,the test load applied shall include the mass of all load applicators supported by the pallet.The performance criteria in X2.1of Appendix X2may be used to determine the safe working load of a pallet (see 1.2.1and 1.4).

8.2Apparatus:

8.2.1Calibrated Compression Testing Machine,with suffi-cient load capacity to structurally fail the pallet and a suffi-ciently large bed to support the pallet and the pallet supports (see 8.3.2).

8.2.2Floating Head,used for application of rigid loads.8.2.3Fixed Head,used for supporting load at prescribed angles (see 8.4.1).

8.2.4“Dead Weights”simulate the desired load,used in-stead of a testing machine.These dead weights shall conform to the description in 8.4.1.

8.2.5Deformations shall be monitored and recorded using micrometer dial gages or other suitable measuring devices,such as calibrated sensors,capable of measuring deformation or de?ection of 0.025mm (0.001in.).

8.2.6Calibration and Standardization of the Compression Test Apparatus—The accuracy of the compression testing device shall be veri?ed using procedures described in Test Method D642.

8.3Compression Tests on Pallet Deck Spacers or Supports—The purpose of this test is to determine the resis-tance to compression of deck spacers (stringers,blocks,and posts)of pallets.

8.3.1Deformation Measurements—When tested in accor-dance with the procedure speci?ed in 8.3.2,record the change in the height,y ,at Locations A,B,C,and D,as shown in Fig.1,relative to the ground (or test frame),(1)at the datum load (see 8.3.2and 3.1);(2)at the beginning and end of the full-load period;and (3)upon unloading,at the datum load (see 8.3.2),every 5min until successive readings are practically identical (limited to a maximum period of 1h).

8.3.1.1When,due to test procedure,the de?ections at Locations A,B,C,and D are not identical,the average of the four observations shall be used as the test measure (see Fig.1).8.3.2Test Procedure:

8.3.2.1Place the pallet in a normal position on a ?at,hard,rigid,and horizontal surface.Place a rigid load applicator of sufficient size to overlap the pallet edges and ends,as shown in Fig.1.

TABLE 1Conditioning and Testing Environments

Conditioning Environment

Temperature,

°C Relative Humidity,%

Minimum Conditioning Time,h

Pallet Material

no conditioning

required

unprocessed sawn wood assembled with metal connectors A ,B metals

A +60±2C ...24plastics B

B –25±3......

C D

25±320±5

90±5...

4824

paper-based materials,wood assembled with adhesives,and processed wood (that is,plywood,strandboard,particle board,and other wood based materials).D

A

The moisture content of unprocessed sawn wood components shall represent the maximum that would occur during the use of the pallet.B

Special purpose pallets may be conditioned to temperatures re?ecting anticipated use conditions.C

45°C shall be the temperature used for 8.4,Pallet Bending Tests.D

Environment D shall be used for pallets made of these materials when it is expected that the pallets may be exposed to water in the distribution

environment.

FIG.1Load and Support Conditions and Locations of De?ection Measurements for Compression Tests of Pallet Deck Spacers or

Supports

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8.3.2.2Gradually apply the test load at a uniform rate of 0.560.1in./min from 0to 0.10R ,where R is the preliminary safe working load based on the preliminary test or on that deter-mined from tests to failure.This value of 0.10R shall be the datum load for subsequent de?ection measurements (see Note 1).Apply the full test load of 1.1·M ·R ,where M is the maximum number of pallet loads expected in a stack during use.The datum as well as the full test loads shall be applied in not less than 1min or more than 5min.Maintain the full test load for a period of at least 24h.Reduce the test load to the datum load for the necessary period (see 8.3.1).Take de?ection measurements at A,B,C,and D (see Fig.1).

N OTE 1—For plastic,corrugated paperboard,or honeycomb pallets,datum load levels of 100to 200lbf are recommended.

8.3.2.3If because of the unavailability of a suitable testing machine,dead weights are used for the test load,they shall be symmetrically placed during loading and unloading.Dead weights shall be carefully placed,without dropping,within a 1to 5-min loading period.

8.3.2.4An alternative to the full pallet compression test is the test of an individual spacer as in block or post pallets or a portion of the spacer as in stringer pallets (see Fig.2).The datum load shall be adjusted by the ratio of the bearing area of the individual spacers or portions of spacers tested and the bearing area of all spacers in the pallet.For non-uniform loading,only the most severely stressed spacers shall be tested.8.3.2.5The average of the de?ections measured at A 1and A 2shall be used (see Fig.2).When testing only a portion of the pallet,at least three tests shall be performed at different locations of the pallet,such as at A,B,and C in Fig.2.

8.3.2.6Observe and record any structural damage or fail-ures.The pallet has failed the test if the observed damage in

any pallet tested would affect pallet stiffness,strength,or functionality.The rate of deformation is expected to decrease during the full-load static test.

8.3.2.7During preliminary testing and to determine the preliminary safe working load R (see Table X2.1),this test shall be continued to a load level causing structural failure.In such a case,the failed pallet is no longer suitable for use in sequential testing.

8.4Bending Tests on Pallet—The purpose of this test is to determine the ?exural stiffness and strength of the whole pallet.8.4.1Test Loads—Typical representative loads (case goods,bagged goods,blocks,barrels,etc.)shall be used in pallet bending tests.Where various loads will be placed on pallets,that load type resulting in the greatest stress shall be used.When actual loads cannot be used,simulated loads are accept-able.Uniformly distributed case goods or bag loads are simulated using an in?atable bag or a tube restrained in a testing rig or by using a vacuum chamber.5Concentrated loads on pallets are simulated with load applications exhibiting the same geometric interface between the load and the pallet deck as the actual in-service load.

8.4.2Supports—Placement of rigid supports for pallet bend-ing tests shall be based on the mode of support during use.When more than one mode of support is likely to occur,that which most limits the functionality of the pallet under load

5

Pallet device incorporating an in?atable dunnage bag is described in:Mackes,K.H.,Loferski,J.R.,and White,M.S.,A Pneumatic Pressure Bag Testing Machine for Applying a Uniform Load to Panels and Pallets,Journal of Testing and Evaluation ,V ol.23,No.4,1995,pp.295-299.A test device incorporating a vacuum chamber is described in:Dallas,J.E.,and Mitzner,R.C.,“Vacuum Loading Technique Increases Accuracy of Pallet Testing,”Technical Note,Forest Products Journal ,1985,V ol.27,pp

48-50.

FIG.2Load Application and De?ection-Measurement Locations for Compression Tests of Individual Pallet-Deck Spacers or Portions of

Spacers

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shall be used for testing.That support which limits pallet functionality in bending shall be used which causes greatest de?ection or structural failure at the lowest load levels.This is typically the support that results in the greatest unsupported free span.Support modes are shown in Fig.3and described as follows:

8.4.2.1Fork-Tine Support—Under the top deck or in the stringer notch in stringer pallets.

8.4.2.2Rack Support—Under the bottom deck or outside of the deck spacers in wing pallets.

8.4.2.3Sling Support—Under the top deck,outside of the deck spacers such as in wing pallets.For sling tests,support modes shall be determined by the intended distribution cycle and the sling equipment used in that distribution environment.(Test devices may include wire,tape,or chain slings and rigid,round,or rectangular spreader bars.)

8.4.2.4With the exception of very long or wide pallets,which exhibit large cantilevers beyond the supports,the rack mode generally represents the greatest span and corresponding de?ection.

8.4.3Deformation Measurements—When tested in accor-dance with the method speci?ed in 8.4.4,the de?ection at Locations A,B,and C,as shown in Fig.4,when measured relative to the upper (or lower)surface of the top (or bottom)decks and the ground (or test frame),shall be observed and recorded as follows:

8.4.3.1At the datum load (see 8.4.4),

8.4.3.2Upon unloading,at the datum load (see 8.4.4),every 5min until successive readings are practically identical (lim-ited to a maximum period of 1h).

8.4.3.3The distance between the decks,h ,at mid-span between deck spacers,measured in order to obtain data on the minimum fork entry heights under given loads.

8.4.3.4Between the decks,similar measurements made at Locations C,D,and E when the test is repeated along the second horizontal axis of the pallet (see 8.4.4).8.4.4Test Procedure:

8.4.4.1For most pallets stressed in bending,the support mode which limits functionality is the rack support or the support under the bottom deck in double-face pallets or under the top deck in single-face pallets.Under these conditions of support,place the pallet top deck uppermost on rigid support beams with square or semicircular cross section.If the span between the supports is unknown,place the inside edges of the supports (or centerline in semicircular cross-section supports)51mm (2in.)from the outer edges of the pallet (see Fig.4).8.4.4.2Gradually apply the test load at a uniform rate from 0to 0.1R ,where R is the preliminary safe working load per pallet and 0.1R is the datum load for subsequent de?ection measurements.Apply the full test load of 1.25·M·R ,where M is the maximum number of pallet loads expected when supported or tested.Maintain the full test load for a period of at least 24h.

8.4.4.3Reduce the test load to the datum load for the necessary period (see 8.4.3)and observe the de?ection mea-surements at Locations A,B,and C (see Fig.4).

8.4.4.4If,because of the unavailability of a suitable testing machine,dead weights are used for the test load,they shall be symmetrically placed during loading and unloading.Dead weights shall be carefully placed,without dropping,and within a 1to 5-min loading period.

8.4.4.5Repeat the test along the second horizontal axis of the pallet (that is,when both length and width are to be tested).A further set of de?ection measurements shall be taken at Locations C,D,and E.Observe and record any damage and structural failure.The pallet has failed the test if the observed damage in any pallet tested affects pallet stiffness,strength,or functionality.The rate of deformation is expected to decrease during the full-load static test.

8.4.4.6During preliminary testing and to determine the preliminary safe working load R (see Table X2.1),this test shall be continued to a load level causing structural failure.In such a case,the failed pallet shall not be used for further testing.

8.5Bending Tests on Pallet Decks —Under certain load and support conditions,the ?exural stiffness and strength of the pallet top or bottom deck limits functionality.The purpose of this test is to determine the stiffness and ?exural strength of pallet decks between supports.8.5.1De?ection Measurements:

8.5.1.1When tested in accordance with 8.5.2,de?ection shall be measured in a minimum of two locations at mid-span of the longest span between deck spacers,such as at Locations A,B,C,and D in Fig.5,or at the location of the concentrated loads.

8.5.1.2Measurements relative to the upper or lower surface of the deck and the opposite deck or the ground (or test frame),shall be recorded as follows:

(1)At the datum load (see 8.5.2);

(2)At the beginning and end of the full load

period;

FIG.3Support Modes for Static Pallet-Bending

Test

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(3)Upon unloading,at the datum load (see 8.4.3),every 5min until successive readings are practically identical:8.5.2Test Procedure:

8.5.2.1Gradually apply the test load at a uniform rate from 0to 0.1R in a 1to 5-min loading period.This shall be the datum load for subsequent de?ection measurements.Apply the full test load of 1.15·M ·R for the top deck and 1.15·(M –1)·R for the bottom deck of non-reversible pallets,if load effects on pallets in the stack are cumulative,in not less than 1min and not more than 5min.R is the preliminary safe working load per pallet and M is the maximum number of pallet loads expected in a stack during use.The datum as well as the full test load

shall be applied in not less than 1min or more than 5min.Maintain the full test load in place for a period of at least 24h.8.5.2.2Reduce the test load to the datum load for the necessary period (see 8.5.1)and take the de?ection measure-ments at Locations A,B,C,and D.This test shall be repeated for both decks of a double-face pallet.Observe and record any damage or structural failures.The pallet has failed the test if the observed damage in any pallet tested affects pallet stiffness,strength,or functionality.The rate of deformation is expected to decrease during the test.

8.5.2.3If,because of unavailability of a suitable testing machine,dead weights are used for the test load,they shall be symmetrically placed during loading and unloading.Dead weights shall be carefully placed,without dropping,and within a 2to 5-min loading period.

8.5.2.4During preliminary testing and the determination of the preliminary safe working load R (see Table X2.1),this test shall be continued to a load level causing structural failure.In such a case,the failed pallet shall not be used for further testing.

DYNAMIC TESTS

9.Summary of Test Method

9.1Dynamic tests are performed to determine the stability of the pallet and unit load on the pallet when exposed to elements of the handling and shipping environments.These tests shall be sequentially performed in the order described

and

FIG.4Schematic Diagram of Pallet Bending Test Using Uniformly Distributed

Load

FIG.5Load and Support Conditions and Locations of De?ection

Measurements for Bending Test of Pallet

Decks

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each represents one hazard element.A hazard element is a speci?c event that occurs in the distribution cycle that may pose a hazard to the pallet and the unit load.If any deviations are made from this sequence to meet speci?c requirements or limitations,they shall be indicated and explained in the report.

9.2For the dynamic tests described in9.5,the test load applied shall include the actual package systems unitized similar to the expected unit load.In the case where represen-tative actual products cannot be used,dummy products that are similar in size and weight shall be used.However,the packaging used shall be identical to that of real loads,since the dynamics of the unit load is affected if a dead load representing the total pallet load is placed on the pallet base.The perfor-mance criteria in X2.2of Appendix X2may be used to classify pallets as single-or multiple-use(see1.2.1and1.4).

9.3Free-Fall Drop Tests on Pallet Corners and Edges along Pallet Ends and Sides—The purpose of these tests is to determine the resistance to impacts of the pallets,including its decks and blocks,as a result of free-fall pallet drops during handling.Such drops occur during unstacking or removal of pallets.For those non-rigid pallets which may deform as a result of dropping,this test can be used to measure the relative diagonal pallet rigidity(see9.3.1).

9.3.1Test Procedure:

9.3.1.1Subject the pallet to free-fall drops from a?xed height of 1.0m(40in.).Conduct drops using a suitable suspension device(such as a hoist)to allow accurate position-ing of the suspended pallet and a solenoid or other drop-test release mechanism.Make all drops onto a rigid,massive block of concrete,steel,or other suitable dense material,having a

smooth,level,and hard surface.

9.3.1.2Ensure that the pallet is suspended in such a manner that(1)the diagonal across each pallet face from the suspen-sion corner to the impact corner is vertical;and(2)the pallet corner,that is the line at the intersection of the pallet end and side,is parallel with the surface onto which the pallet is dropped.

9.3.1.3During the drop tests on the pallet end and side edges,drop the pallet on the weaker pallet edges along the pallet top deck and bottom deck if the top-deck design differs from the bottom-deck design.

9.3.1.4Perform six drops in the following sequence:

Number of Drops Impact Surface

Three pallet corner(see Fig.6)

One adjacent pallet corner

One pallet end edge(see Fig.7)

One pallet side edge

9.3.1.5In non-rigid pallet designs,the deformation of the top-deck and bottom-deck pallet diagonals shall be measured after each of the three initial drops.Care shall be taken that each drop represents one impact.Because pallets vary in size and weight,the average amount of deformation in diagonals shall be expressed as a ratio of the deformation in the diagonal to the original length of the pallet diagonal prior to testing. Observe and record any damage or structural failures.

9.3.1.6When a second series of tests is speci?ed to simulate additional handling operations,make the additional drops onto the remaining two pallet corners and two pallet ends and pallet sides not previously tested.

9.3.1.7The pallet has failed the test if the observed damage in any pallet tested affects pallet rigidity,strength,or function-ality.

9.4Incline Impact Tests on Pallet Deck Edges,Blocks or Posts,and Stringers—The purpose of these tests is to deter-mine the resistance of the pallet and its components (deckboard,blocks,and stringers)to impact forces resulting from interaction with a variety of material handling equipment, such as forklift trucks and pallet jacks.These tests simulate impact conditions resulting from the following conditions: 9.4.1Fork heel impacts when the fork heels of the forklift truck impact the pallet deck edges;

9.4.2Fork impact when the tip of misaligned forks strike the corner post or stringer on entry;

9.4.3Fork-tine tip pressure,which causes pallets to collapse horizontally.

9.4.4Test Equipment:

9.4.4.1The testing device shall consist of a guided test carriage with a?at pallet mounting surface and an impact surface(backstop)with the plane of the face perpendicular within61?2°to the direction of movement of the carriage at impact(see Note2).

9.4.4.2There shall be an impact surface(backstop)that is integral with a solid mass at least50times the maximum mass of the loaded pallet.The impact surface,?rmly attached to

this FIG.6Corner Drop of Vertically Suspended

Pallet

FIG.7End Drop of Vertically Suspended

Pallet

mass,shall be a steel plate not less than 13mm (1?2in.)thick.The impact surface (backstop)shall have dimensions greater than those of the impacting surface of the pallet to permit full contact with the pallet (see Note 2).

N OTE 2—The intent is to provide an impact surface (backstop)and mass which improve the accuracy of tests within and between laboratories and the interlaboratory correlation of the test results.

9.4.4.3The testing device shall provide some means of moving the test carriage to obtain the desired impact velocity.This is accomplished as a result of gravity through the use of a 10°incline (see Note 3).

N OTE 3—An alternative testing device is described in Methods D4003,requiring the use of mechanical or pneumatic means to move the test carriage in a horizontal direction (see 9.4.7).A calibration certi?cate shall be appended to the test report.Depending on the con?guration of the testing device,there can be other forces acting before,during,or after the impact which affect the test results.

9.4.4.4The testing device shall provide a means of prevent-ing multiple impacts.The test carriage shall provide such surface friction or a mechanical device preventing the test pallet from moving until impact has occurred,but not from moving freely upon impact.

9.4.4.5The impact surface (backstop)shall be equipped with hazards representing the fork tips described in Fig.8,to perform the impacts on the leading edge.Fig.9describes the test setup for performing these tests.Fig.10describes the test hazard used for the test of collapse resistance.Fig.11describes the hazard used for the fork-tine tip impact resistance test.These hazards shall be placed in such a manner as to contact the pallet at any desired location of the leading-edge deckboard,block,or stringer.

9.4.5Weight Box—The weight box shall be of a width equal to the pallet dimension perpendicular to direction of travel;however,400mm (16in.)shorter than the pallet dimension parallel to the direction of travel.The weight box shall be loaded with a suitable number of weights.If no overall weight is speci?ed,the test shall be conducted using a total weight of 500lbf (2250N).

9.4.6Instrumentation—Instrumentation,consisting of ei-ther optical or mechanical timing devices,is required to measure the carriage impact velocity to an accuracy of 62%of the actual value.When testing is performed within a laboratory and for comparative purposes only,use of such instrumentation is optional.

9.4.7Test Procedure:

9.4.7.1Position the loaded carriage in such a manner that the predetermined impact velocity will be obtained at impact.Release the loaded carriage.Measure the impact velocity of each test to ensure that it is representative of the desired impact velocity.

9.4.7.2The sequence in which the faces and edges are subjected to impacts depends on the objectives of the test and needs to be speci?ed.The impacts shall be performed using an impact speed of 50in./s (1270mm/s).Use the following sequence to perform the impacts:

Number of Impacts

Impact Test Condition

Two leading-edge fork-heel impact Two fork-toe and slue resistance

Two

lead-edge deckboard separation resistance

9.5Vibration Tests on Loaded Pallet —The purpose of these tests is to determine the resistance of the pallet (deck,blocks,and posts)to vibration forces resulting from the use of a variety of transport systems.In addition,the tests are used to determine the effect of pallet design on unit load stability and the fundamental (?rst mode)resonant frequency of the unit load.9.5.1Test Procedure—The vibration tests shall be per-formed with the vibration test equipment described in Methods D999,Method C.Place the pallet in the normal position onto the vibration table.The packages shall be stacked and unitized on the pallet top in the anticipated shipping manner.

9.5.1.1In the case where representative actual products cannot be used,dummy products shall be used that have similar weight and size characteristics.The packaging and dunnage used shall be similar to those designed for the actual product.A dead load or equivalent mass replicating the pallet load shall not be used,since this would result in different dynamics of the system.The pallets shall be tested by the described methods to determine their vibration characteristics.9.5.2Method A—Pallet Load Resonance Test:

9.5.2.1This test covers the effect of pallet design on unit load resonance.The test is repeated using a palletized load and load without a pallet.Place the load or palletized load on the vibration table as described in 9.5.1.Attach restraining devices to prevent the load or palletized load from traveling on the table and excessive rocking.Adjust the restraining devices to permit free movement of the load for approximately 25mm (1in.)in any horizontal direction.If use of instrumentation is required,place an accelerometer on the top of the pallet load to determine transmissibility levels.

9.5.2.2Start the vibration of the table at a frequency of 3Hz,with a constant acceleration level of 0.25to 0.50g.Steadily increase the frequency at a continuous logarithmic rate of approximately 0.5octaves per minute to the upper frequency limit of 100Hz.Sweep back to the lower frequency and repeat this procedure twice,recording all resonant responses to the pallet load (Note 4).

N OTE 4—Resonant frequencies provide important information to un-derstand the stability of the load when exposed to a variety of transport systems.

9.5.2.3Dwell for the speci?ed length of time at each resonant frequency until damage occurs or the unit

load

FIG.8Standard Fork Used for Leading-Edge Deck-Board-Separation Impact

Test

becomes unstable.If no particular dwell time is speci?ed,a dwell of 30min shall be used.

9.5.2.4Inspect the pallet and load and record any damage to the load,its stability,and any deterioration of the pallet structure.

9.5.2.5Compare the results of palletized and non-palletized tests and determine the effect of the pallet design.Observe and record any damage or structural failures.The pallet failed the test if the observed damage in any pallet tested affects pallet stiffness,strength,or functionality.

9.5.3Method B—Pallet Load Random Vibration Test:

9.5.3.1This test covers the effect of pallet design on the unit load exposed to random vibration levels encountered in a variety of transport systems.The test is performed on the

palletized load and load without pallet.Place the palletized or non-palletized load on the vibration table as described in 9.3.1.Attach restraining devices to prevent the palletized or non-palletized load from traveling on the table and excessive rocking.Adjust the restraining devices to permit free move-ment of the load for approximately 25mm (1in.)in any horizontal direction.If use of instrumentation is required,place an accelerometer on the top of the pallet load to determine transmissibility levels.The response acceleration-time history shall be recorded to allow analysis of the response power density spectrum.

9.5.3.2Program the required power density spectrum that replicates a given transport or material handling system.Start the vibration of the table using a random controller as described in Test Method D4728.If no particular

random

N OTE 1—An alternative testing device is that which uses mechanical or pneumatic means to move the test carriage in a horizontal plane,resulting in the required impact speed (see Note 3).A calibration certi?cate to this effect shall be appended to the test report.

FIG.9Test Setup for Determination of Incline-Impact Resistance of Leading-Edge Deckboard of

Pallet

FIG.10Hazard Used for Impact Testing of Collapse

Resistance

FIG.11Hazard Used for Fork-Tine Tip Impact

Resistance

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vibration spectrum is speci?ed,use Test Method D4728 recommended spectrums for various transportation methods.

9.5.3.3Dwell on the speci?ed length of time at each power density spectrum used to simulate the transport methods until damage occurs or the unit load becomes unstable.If no particular dwell time is speci?ed,a dwell time of1h shall be used.

9.5.3.4Inspect the pallet load and record any damage to the load,its stability,and any deterioration of the pallet structure.

9.5.3.5Compare the results of testing palletized and non-palletized load to determine the contribution of the pallet to unit load performance.Observe and record any damage or structural failures.The pallet failed the test if the observed damage in any pallet tested affects pallet stiffness,strength,or functionality.(Warning—These tests produce strong mechani-cal responses of the pallet loads.Therefore,any fences, barricades,and other restraints shall have sufficient strength and shall be adequately secured.Operating personnel shall remain alert to the potential hazards and take necessary precautions for their safety.Stop the test immediately when a dangerous condition develops.)

10.Report of Pallet Testing

10.1Report the following information,if applicable:

10.1.1Date of test and date of report.

10.1.2Test sponsor and test agency.

10.1.3Identi?cation of pallet or related structure; manufacturer,model design,size,style,type,and weight; materials and?nish;pretest conditioning;dimensions,fasten-ers and their location;and other pertinent information as well as observations such as cracks,splits,and other defects. 10.1.4Detailed drawings or photographs of typical test assemblies before,during,and after testing,if not otherwise fully described.

10.1.5Relevant physical and mechanical properties of the materials used in pallet fabrication(that is,density,moisture content,elastic moduli,etc.).

10.1.6Description of the procedure used for the fabrication of the pallets.

10.1.7Description of test equipment and instrumentation used including appropriate calibration certi?cates.

10.1.8Information on time between conditioning and testing,if this information is of any signi?cance.

10.1.9Description of test method and loading procedure.

10.1.10Total amount of weights used in impact test,the impact velocity,and the number of impacts performed.

10.1.11Number of replicate specimens tested.

10.1.12All test data,including their statistical analysis,to provide mean de?ection and load values,in millimeters(in.) and neutons(lbf),respectively,and standard deviations. 10.1.13Resonant frequencies present and dwell times used.

10.1.14Random spectra and dwell times used.

10.1.15Relevant test limitations,test performance criteria, and detailed description of observed damage or structural failure for each pallet tested.

10.1.16Recommendations.

10.1.17Listing of observers of tests and signatures of responsible persons.

10.1.18Summary of?ndings.

11.Precision and Bias

11.1Precision—Based on limited data from one laboratory, the within laboratory repeatability precision is given here as a coefficient of variation,the standard deviation divided by the average.When sample to sample variation can be eliminated, the residual testing variation is about5%of the mean for these methods.Sample to sample variation,which often cannot be separated from testing variation,can increase the observed coefficient of variation to15to30%.Sufficient data on the between laboratory reproducibility are not available at this time.

11.2Bias—The methods described in D1185have no re-portable bias because a true reference value cannot be deter-mined by an accepted referee test method.

12.Keywords

12.1pallet;performance;testing

APPENDIXES

(Nonmandatory Information)

X1.RELATED STANDARDS AND PUBLICATIONS

X1.1ISO Standards and Technical Reports3

ISO8611General-Purpose,Flat Pallets for Through Tran-sit of Goods–Test Methods,and Amendment1

ISO TR10232General-Purpose Flat Pallets for Through Transit of Goods–Design Rating and Maximum Working Load

ISO TR10233General-Purpose Flat Pallets for Through Transit of Goods–Performance Requirements

ISO6780General-Purpose Flat Pallets for Through Transit of Goods,Principal Dimension and Tolerances X1.2ANSI/ASME Standards3

MH1Pallets,Slipsheets,and Other Bases for Unit Load MH1.6Standard Procedures for Determination of Durabil-ity of Wooden Pallets and Related Structures

MH1.7M Driven Fasteners for Assembly of Pallets and Related Structure

MH1.8Wood Pallets

MH1.9Export

Pallets

X1.3GSA-FSS Standard 6

PPP-P-1660Federal Speci?cation:Pallet,expendable

X1.4ANSI/CGATS 3

CGATS-7Graphic Technology—Pallet Loading for Printed Materials

X2.PALLET PERFORMANCE TEST CRITERIA

X2.1Static Tests

X2.1.1Compression Tests of Deck Spacers (see 8.3and Figs.1and 2)—The change in deformation “y ”shall not exceed 0.16in.(4mm)under test load.The change in “y ”shall not exceed 0.06in.under the 0.10R datum load and recovery shall be attained within 1h (see Table X2.1).

X2.1.2Bending Tests on Pallets (see 8.4and Fig.4)—The rate of deformation shall decrease during the test.In addition,the average deformation shall not exceed 0.019×L 1or L 2measured in relation to the deformation at the 0.1R datum load (see Table X2.1).7In pallets having both top and bottom decks,the spacing between the decks “h”shall not be less than 3.32in.(84mm)under the full test load.

X2.1.3Bending Tests on Pallets Decks (see 8.5and Fig.5)—The rate of deformation shall decrease during the test.In

addition,the average deformation shall not exceed 0.015×L 3measured in relation to the deformation at the 0.1R datum load (see Table X2.1).

X2.1.3.1Recovery shall be attained within 1h to a value not exceeding 0.0053×L 3measured under the 0.1R datum load.X2.2Dynamic Tests

X2.2.1Limited-use pallets shall survive at least one (1)cycle in each of the successive tests.Multiple-use pallets shall survive at least ten (10)cycles in each of the successive tests.X2.2.2Damage levels which limit survivability are perma-nent deformations which exceed those speci?ed in X2.1.1and X2.1.3or damages which signi?cantly reduce pallet structural strength or functionality.Such damage levels are for wood pallets described in ASME/ANSI MH1.The weight of the load box and its contents,used in incline impact tests (see 9.2),shall be the rated load of the pallet or 2250N (500lbf)or whichever is less.

ASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentioned in this https://www.wendangku.net/doc/3d104527.html,ers of this standard are expressly advised that determination of the validity of any such patent rights,and the risk of infringement of such rights,are entirely their own responsibility.

This standard is subject to revision at any time by the responsible technical committee and must be reviewed every ?ve years and if not revised,either reapproved or withdrawn.Your comments are invited either for revision of this standard or for additional standards and should be addressed to ASTM International Headquarters.Your comments will receive careful consideration at a meeting of the responsible technical committee,which you may attend.If you feel that your comments have not received a fair hearing you should make your views known to the ASTM Committee on Standards,at the address shown below.

This standard is copyrighted by ASTM International,100Barr Harbor Drive,PO Box C700,West Conshohocken,PA 19428-2959,United States.Individual reprints (single or multiple copies)of this standard may be obtained by contacting ASTM at the above address or at 610-832-9585(phone),610-832-9555(fax),or service@https://www.wendangku.net/doc/3d104527.html, (e-mail);or through the ASTM website (https://www.wendangku.net/doc/3d104527.html,).Permission rights to photocopy the standard may also be secured from the Copyright Clearance Center,222Rosewood Drive,Danvers,MA 01923,Tel:(978)646-2600;https://www.wendangku.net/doc/3d104527.html,/

6

Available from https://www.wendangku.net/doc/3d104527.html,ernment Printing Office Superintendent of Documents,732N.Capitol St.,NW,Mail Stop:SDE,Washington,DC 20401,https://www.wendangku.net/doc/3d104527.html,.

7

White,M.S.,“The Effect of Load Applicators on the Bending Strength and Stiffness of Wood Pallets Using Procedures Described in ISO 8611,”Department of Wood Science and Forest Products,1993,Virginia Tech,Blacksburg,V A.

TABLE X2.1A

Static Tests

Test Load Level

Maximum Allowable Deformation after 2h under test load Maximum Residual Deformation

after 1h recovery at datum load

Compression tests of deck spacers (see 8.3and Figs.1and 2)

(1.1)(M)B (R)C 0.160in.(4mm)0.06in.(1.6mm)Bending tests on pallets (see 8.4and Fig.4)(1.25)(M)B (R)C 0.019×L 1or L 2D

0.0075×L 1or L 2D

Bending tests on pallet decks (see 8.5and Fig.5)

Top deck

(1.1)(M)B (R)C 0.015×L 3E 0.0053×L 3E Bottom deck (1.1)(M B -1)(R)C

0.015×L 3E

0.0053×L 3E

A

Under some conditions of use,such as in automatic storage facilities and equipment,maximum permissible de?ections may be less than those speci?ed in this Table.B

M is the maximum number of unit loads stacked one on top of another during pallet use.C

R is a preliminary safe working load which is the average failure load adjusted to an appropriate safety level.For wood pallets,a common adjustment factor is 0.35.D

When supporting pallets under the top deck,the span between supports or overhang of the supports representing the largest deformation shall be used.E

L 3is

the longest span between deck spacers.

--`,```,,`,,,`,,``,`,`,,,`,,,```-`-`,,`,,`,`,,`---

2020级新生接待工作方案

2020级新生接待工作方案 20xx级新生接待工作方案【一】 一、工作时间 1.本科生新生接待工作时间 学校办公室、学生处、团委、教务处、财务处、长安校区管理办公室、公安处、信息中心、医院、后勤产业集团(运输、住宿)及各学院于8月27日14:00开始长安校区新生接待工作,接待地点在长安校区翱翔体育馆。 8月27日14:00—21:00; 8月28、29日8:00—21:00; 21:00后教务处、后勤集团(住宿)、财务处接待最后一批新生。 2.研究生新生接待工作时间 8月29日8:00—21:00在长安校区翱翔体育馆; 8月30日8:00—21:00在友谊校区翱翔训练馆。 二、有关要求 1.请各单位将新生(含研究生和本科生)接待人员值班表电子档于7月10日:00前发至XXXXXXXXXXXXXX,新生接待工作人员胸牌将于8月27日13:40 在新生接待现场统一发放。 2.新生接待实行网络注册与实地办理相结合的接待办法,请各单位提前准备好电脑,以备现场网络注册维护。扫描设备8月27日13:40在新生接待现场统一配发。请教务处、研究生院、学生处、研工部等相关迎新工作部门提前将迎新工作相关数据提供给信息中心、财务处等相关部门,保证迎新系统的正常运转。请迎新工作各相关单位、各学院对照迎新网中本单位负责版块进行及时更新,请学生处和研工部分别汇总各学院新生入学教育安排,统一汇总成本科新生入学教育安排和研究生新生入学教育安排并在迎新网统一发布。 联系人:信息中心冯xx XXXXXXXXXXXXXX。 3.新生接待期间确因工作需要,必须在长安校区住宿的工作人员,由各单位将汇总信息(包含性别、人数)报长安校区物业公司吴杨(电话:88430313,XXXXXXXXXXXXXX),统一安排住宿。新生接待期间工作人员用餐、饮水等自行解

(完整版)国家4A5A级旅游景区评定标准

国家4A级旅游景区评定标准 1旅游交通 a)可进入性良好交通设施完善,进出便捷或具有级公路或高等级航道航线直达;或具有旅游线交通工具 b)有景观环境相协调的用停车场或船舶码头管理完善,布局合理,容量能满足游客接待量要求场地平整坚实或水域畅通标志规范醒目 c)区内游览(参观)路线或航道布局合理顺畅,观赏面大路面有特色,或航道水质良好 d)区内使用低排放的交通工具,或鼓励使用清洁能源的交通工具 2游览 a)游客中心位置合理,规模适度,设施齐全,功能完善咨询服务人员配备齐全,务熟练,服务热情 b)各种引导标识(包括导游全景图导览图标识牌景物介绍牌等)造型有特色,景观环境相协调标识牌和景物介绍牌设置合理 c)公众信息资料(如研究论著科普读物综合画册音像制品导游图和导游材料等)特色突出,品种齐全,内容丰富,制作良好,适时更新 d)导游员(讲解员)持证岗,人数及语种能满足游客需要普通话达标率100%导游员(讲解员)均应具备高中以文化程度,其中大以少于40% e)导游(讲解)词科学准确生动导游服务质量达到GB/T 15971-1995中4.5.3和第5章要求 f)公共信息图形符号的设置合理,设计精美,有特色,有艺术感,符合GB/T 10001. 1的规定 g)游客公共休息设施布局合理,数量充足,设计精美,有特色,有艺术感 3旅游安全 a)认真执行公安交通劳动质量监督旅游等有关部门制定和颁布的安全法规,建立完善的安全保卫制度,工作全面落实 b)消防防盗救护等设备齐全完好有效,交通机电游览娱乐等设备完好,运行正常,无安全隐患游乐园达到GB/T 16767规定的安全和服务标准危险地段标志明显,防护设施齐备有效,高峰期有人看守 c)建立紧急救援机制,设立医务室,并配备医务人员设有突发事件处理预案,应急处理能力强,事故处理及时妥当,档案记录准确齐全 4卫生 a)环境整洁,无污水污物,无乱建乱堆乱放现象,建筑物及各种设施设备无剥落无污垢,空气清新无异味 b)各类场所全部达到GB 9664规定的要求,餐饮场所达到GB 16153规定的要求,游泳场所达到GB 9667规定的要求 c)公共厕所布局合理,数量能满足需要,标识醒目美观,建筑造型景观环境相协调所有厕所具备水冲盟洗通风设备,并保持完好或使用免水冲生态厕所厕所管理完善,洁具洁净无污垢无堵塞室内整洁 d)垃圾箱布局合理,标识明显,数量能满足需要,造型美观,环境相协调垃圾分类收集,清扫及时,日产日清 e)食品卫生符合国家规定,餐饮服务配备消毒设施,使用对环境造成污染的次性餐具

新生接待工作方案范本

Clarify the implementation objectives and contents, make the plan unified, the action coordinated and the process orderly. 姓名:___________________ 单位:___________________ 时间:___________________ 新生接待工作方案

编号:FS-DY-59018 新生接待工作方案 为认真做好新生接待工作,按照“热情、周到、安全、高效”的工作原则,现结合我校实际,特制订本方案。 一、时间安排 1. 各学院及有关部门从9月20日下午16:00开始接待新生,正式报到手续办理时间为9月21日8:00至22:00(xx 校区和xx校区同时进行); 2. xx科技学院新生报到时间为9月11日; 3. xx科技学院新生报到时间为9月22日。 二、报到地点 1. xx校区:体育馆(部门)、成功广场(学院)。 2. xx校区:图书馆(部门)、行政广场(系)。 三、前期准备工作 1. 迎新宣传氛围的营造,包括“3问”喷绘和宣传横幅的制作(宣传部)。

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