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HDEC2000 Manual

Hyundai Digital Excitation Controller HDEC 2000 User’s Manual

HDEC2000 Manual

HDEC2000 Manual

HDEC2000 Manual

HDEC2000 Manual

HDEC2000 Manual

HDEC 2000 User Manual Rev. C DECLARATION OF CONFORMITY

HDEC2000 Manual

We, the manufacturer,

HYUNDAI HEAVY INDUSTRIES CO., LTD

1, Jeonha-dong, Dong-gu, Ulsan, 682-792, Korea

declare under our sole responsibility that the following product;

Product: Digital Excitation Controller

Model: HDEC2000

to which this declaration relates is in conformity with the following EC directives and standards; Applicable EC Directives:

Low Voltage Directive (2006/95/EC)

EMC Directive (2004/108/EC)

Applicable Standards:

EN 61010-1 (2001, Second edition)

EN 61000-6-2 (2005)

EN 61000-6-4 (2007)

Detailed specification of the test and declared product are shown in the following test reports; Safety Test (according to LVD):

Test Report No.: 10-1333-0087

Issued Date: October 5, 2010

Test Laboratory: KTL (Korea Testing Laboratory)

EMC Test (according to EMCD):

Test Report No.: 10-2351-0076

Issued Date: June 23, 2010

Test Laboratory: KTL (Korea Testing Laboratory)

Place: Ulsan, Korea

Declared Date: November 15, 2010

Signature:

Signed on Original Declaration File

CONTENTS

SAFETY PRECAUTION

General (3)

Safety Instruction (4)

DECLARATION OF CONFORMITY (5)

SECTION 1. GENERAL INFORMATION Introduction (10)

Features (10)

System Description (12)

SECTION 2. INSTALLATION

General (15)

Mounting Requirements (15)

Electrical Connections and Terminal Designation (18)

Hardware Configuration (27)

SECTION 3. FUNCTIONAL DESCRIPTION

Input and Output

Digital Inputs (29)

Analog Input and Output (33)

Digital (Relay) Output (36)

Peripheral Device (37)

Operational Function

Regulation Mode and More (38)

Controller and Control Gain (38)

FCR Mode (38)

AVR Mode (39)

VAR Mode (39)

PF Mode (39)

Droop Compensation (39)

Cross Current Compensation (40)

Voltage Buildup (40)

Soft Start Function (41)

Bump-Less Mode Transfer (Internal Tracking) (42)

Generator Capability Curve (42)

Under Frequency Limit (42)

Over Excitation Limit (44)

Under Excitation Limit (46)

Stator Current Limit (47)

Protective Function (47)

Generator Over Voltage (48)

Generator Under Voltage (48)

Generator Over Current (48)

Exciter Over Current (50)

Loss of Field (51)

Loss of Sensing (51)

Loss of Power (52)

Diode Fault Monitor (53)

Output Short Circuit (54)

Mode Mismatch (54)

SECTION 4. CONFIGURATION

Introduction (56)

Configuration Procedure (56)

Software Installation ant Communication (57)

Setup (58)

Configuration Tab (59)

Generator Tab (61)

AVR/ FCR Tab (62)

VAR/ PF Tab (63)

Startup/ Auxiliary Tab (64)

Gain Tab (66)

Digital IO Tab (71)

Protection Tab (72)

Limit Tab (74)

Monitoring and Control (75)

Menu Navigation (78)

SECTION 5. USER INTERFACE

Introduction (81)

Operation (82)

SECTION 6. COMMISSIONING

Introduction (85)

Commissioning (85)

SECTION 7. TROUBLE SHOOTING

Introduction (89)

Trouble Shooting (89)

Appendix A. Configuration Parameter (93)

Appendix B. Mathematical Model (99)

Appendix C. Specification (107)

Revision History (112)

HDEC 2000 User Manual Rev. C This page intentionally left blank.

SECTION 1. GENERAL INFORMATION INTRODUCTION

HDEC 2000 is an automatic voltage regulator for synchronous machine. The unit is designed based on Hyundai’s long period (more than 30 years) experience in design, manufacturing and testing of synchronous machine together with newest digital signal process techniques.

Besides automatic voltage regulation function, all regulation functions, limiting functions and most of protective functions for excitation system enable the HDEC2000 unit to be used in a wide range of applications. And this system will be evolved continuously by needs of customer’s application.

FEATURES

HDEC 2000 unit has the following features and capabilities.

Control and Regulation Functions

z Four(4) excitation regulation modes

- Automatic voltage regulation mode (AVR mode)

- Manual field current regulation mode (FCR mode)

- Reactive power regulation mode (VAR mode)

- Power factor regulation mode (PF mode)

z Hardware voltage buildup function with no external control power

z Soft start voltage buildup in AVR and FCR mode

z Over excitation limiting (OEL) and under excitation limiting (UEL) in AVR, VAR/PF regulation modes

z Stator current limiting (SCL) in AVR, VAR/PF regulation modes

z Standard mode and maximum flux mode under frequency limiting

z Bump-less operating mode transfer (internal tracking)

z Auto-tracking between two HDEC 2000 units (master, backup redundant configuration)

now

- Not

activated

z Parallel operation with reactive droop compensation or cross-current compensation Protective Functions

z Generator over voltage

z Generator under voltage

z Generator over current (constant time and inverse time)

z Exciter over current (constant time and inverse time)

z Loss of filed (under excitation)

z Loss of sensing

z Loss of power

z Diode fault monitor for open and short rotating diode (DFM)

Input and Output Interfaces

z No need external control power input basically

z Excitation power input (AC or DC)

z Single phase or three phase true rms generator voltage sensing

z Single phase generator current sensing (1 or 5 amperes nominal)

z Single phase 1A cross current loop input

- No need additional (external) burden resistor and circuit breaker information z Analog inputs (+/-10Vdc, or 4 to 20mAdc) for remote control or PSS

z Seven(7) digital inputs (fixed function)

z Three(3) programmable digital inputs

z PWM excitation output power (rated 15A@60deg.C)

z Three(3) programmable relay outputs

z One(1) watchdog relay output

Monitoring Parameters via Front Panel Display

z Generator voltage

z Generator current

z Active power

z Frequency

z Power factor

z Excitation current

z Excitation ON/OFF information

z Operational limitation messages

z Master, Backup (Primary, Secondary) unit condition

z Active operating mode and setpoint of active operating mode

z Fault messages

z Firmware Version number

Monitoring items via Front Panel LED

z Processor ON/OFF (controller ON/OFF)

z Local and remote control mode

z Setpoint limit and operational limiter information

z Alarm/Fault statuses

Communication Port

z RS-232 port for factory setup and site configuration

z CAN port for redundant system (Not supported now)

HDEC2000 Manual

Excitation input power is normally supplied from the excitation transformer connected with generator output terminals or supplied from a permanent magnet generator (PMG). Some case, excitation input power may be supplied from external utility. Excitation output power of HDEC2000 unit is supplied to excitation winding of main machine or exciter machine after rectification and smoothing process through power module (switching IGBT) controlled by regulation output signal (PWM duty) of HDEC2000 unit’s software function block.

Control Power

No external control power is normally required for HDEC2000 unit since the control power is internally supplied from excitation input power. For few special application, either ac or dc power source may be supplied externally. Control power is used as driving power of each component in the HDEC2000 unit. See appendix C (Specification) for more detail information.

Sensing Input and Auxiliary Input

The voltage and current sensing signals for HDEC2000 unit are measured from sensing transformer installed on generator or generator external cubicle. Both of single phase or three phase voltage sensing configuration is supported by HDEC2000 unit. In case of current sensing system, single phase sensing is available and cross current loop sensing is also available. Excitation voltage and excitation current signals are sensed by measuring device installed internally.

For remote control application via analogue signal, +/-10Vdc or 4 …20mA signal is available and the

HDEC200 unit also provides.

Digital Input and Output

Most of control Tasks such as Excitation ON/OFF, Auto/Manual and Setpoint Adjust are achieved via digital input signal. The HDEC2000 unit provides seven digital inputs for predefined functions and three digital inputs for programmable functions. Digital inputs can be controlled with dry contactor or PLC open collector signal. The HDEC2000 unit provides three programmable output relays and one watchdog relay also.

Communications

Three communication ports are provided for initial configuration in the factory (or commissioning in site), for data exchange between HDEC2000 units for redundant system and for purpose of remote access. The communication ports consist of RS232 (COM0), CAN (COM1) and RS485 (COM2) ports.

User Interface

The HDEC2000 unit provides two kinds of user interface devices which consist of front panel LCD display and key pad (buttons). Most of operating information such as analogue signals, fault events are displayed on the LCD display panel. A few of setup functions are supported via front panel keypad. The upgrade for key pad function (configuration of essential parameter) and monitoring function (display of more various parameters) are planed later.

The Configuration and monitoring software for HDEC2000 unit called HDCM is connected through RS232 communication port on the front panel. The HDCM software provides very useful functions such as parameter configuration, setpoint adjustment, control gain estimation and real time measurement for factory setup and site commissioning.

HDEC2000 Manual

HDEC2000 Manual

HDEC2000 Manual

HDEC2000 Manual

HDEC2000 Manual