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MBN_31007-0_2008-03

MBN_31007-0_2008-03
MBN_31007-0_2008-03

Mercedes-Benz MBN 31 007-0 Engineering Standard Date Published: 2008-03 Category: 31 Total No. of Pages (Including Annex): 7

Person in Charge: Hercke/Schloz

Plant 19; Dept.: PWT/VFQ/GR/EQS Date of Translation: 2008-03 Phone: 5 67 41/3 49 81

Geometrical Product Specifications (GPS)

Surface Texture

Basic Definitions for the Application of the Profile Method (Contact (Stylus) Instrument) Geometrische Produktspezifikationen (GPS) – Oberfl?chenbeschaffenheit – Basisfestlegungen zur Anwendung des Tastschnittverfahrens

Foreword

Plant standard MBN 31 007 forms the basis for surface texture standards for the Mercedes-Benz vehicle business.

It functions as liaison with the specified international standards and VDA recommendations and defines internal surface texture parameters which are not described externally.

Plant standard MBN 31 007 consists of several parts; for an overview, refer to Table 2

Changes

In comparison with edition 2004-08, the following changes have been made:

Standard completely revised

?Section General renamed Principles; new Table 1, contents of former Table 1 included in Table 2 (table defining the status of the parts of the standard)

?Part 4 withdrawn, to be replaced by Part 10

?Contents of Part 7 modified, now only includes the metrological scope

?Part 8 new, measures for avoiding twist, adoption of contents of old Part

?New Parts 9 to 12

NOTE: No guarantee can be given in respect of this translation. In all cases the latest German-language version of this Standard shall be taken as authoritative.

Copyright Daimler AG 2008

Contents

1Scope (2)

2Normative References (2)

3Abbreviations, Acronyms, Definitions & Symbols (3)

4Principles (3)

5Surface Texture Parameters (5)

6Surface Texture Indications in CAD Drawings or in 3D-CAD (CATIA) Models (7)

Annex A (Normative) Supplementary Standards for Surface Texture..Fehler! Textmarke nicht definiert.

1 Scope

This Standard applies to production units working with metals, plastics and ceramics. Surface texture pa-rameters / symbols which refer to the surface condition of products apply to the technical product docu-mentation of the Mercedes-Benz vehicle divisions.

This Standard is specified as obligatory in the data field "Surface finish" of the standard drawing title block of CAD drawings.

2 Normative References

This Standard contains provisions from other publications through dated or undated references in this text. These normative references are cited at the relevant places within the text, and the publications are listed below. For dated references, subsequent amendments to, or revisions of, any of these publications do not apply to this Standard, unless they have been integrated into this Standard by amendment or revision. For undated references, the latest edition of the normative document referred to applies.

VDA 2005 Geometrical Product Specifications; Technical Drawings, Specification of Surface Texture

VDA 2006 Geometrical Product Specifications; Technical Drawings, Rules and Procedures for the Assessment of Surface Texture

VDA 2007 Geometrical Product Specifications; Surface Texture, Definitions and Characteristic Values of the Dominant Waviness

VDA 2008 Geometrical Product Specifications; Surface Texture, Robust Gaussian Regression Filter, Definition and Application

ISO 1302 Geometrical Product Specifications (GPS); Indication of Surface Texture in Techni-cal Product Documentation

MBN DIN ISO 1302 Technical drawings; Method of Indicating Surface Texture

ISO 3274 Geometrical Product Specifications (GPS); Surface Texture: Profile Method, Nomi-nal Characteristics of Contact (Stylus) Instruments

ISO 4287 Geometrical Product Specifications (GPS); Surface Texture: Profile Method, Terms, Definitions and Surface Texture Parameters

ISO 4288 Geometrical Product Specifications (GPS); Surface Texture: Profile Method, Rules and Procedures for the Assessment of Surface Texture

ISO 13565-1 Geometrical Product Specifications (GPS); Surface Texture: Profile Method, Sur-faces having Stratified Functional Properties, Part 1: Filtering and General Meas-

urement Conditions

ISO 13565-2 Geometrical Product Specifications (GPS); Surface Texture: Profile Method, Sur-faces having Stratified Functional Properties, Part 2: Height Characterization using

the Linear Material Ratio Curve

3 Abbreviations, Acronyms, Definitions & Symbols

The definitions of VDA 2005 and VDA 2006 apply to this Standard.

4 Principles

It was not possible to adopt parameters and measuring conditions of international standards in the field of surface measurement technology unchanged. For automotive engineering, it was therefore felt necessary to agree uniform modified specifications. The advanced and future-oriented approaches followed by the new international standards have thus been integrated. Table 1 shows how these modified specifications have been defined for the automotive engineering sector.

VDA 2005 supersedes International Standard ISO 1302 with regard to indications of the surface texture in CAD drawings.

VDA 2006 covers the modified specifications with regard to International Standards ISO 3274, ISO 4287 and ISO 4288. These International Standards are not valid in isolation and shall only be used in combina-tion with VDA 2006.

In addition, new evaluation and filtering methods have been defined. These describe the evaluation of periodic profiles and robust filtering for stratified surfaces. These methods are described in VDA Recom-mendations VDA 2007 and VDA 2008.

Table 1 Contents and Validity of International Standards and VDA Recommendations

ISO Standard Applicability Issues Contents of VDA Recommenda-

tions

ISO 1302 Replaced by VDA 2005 Indication in Drawings VDA 2005:

Indications in drawings in accor-

dance with VDA

ISO 3274 Only in combination with

VDA 2006 Definition of profile designations

Definitions of contact (stylus) instrument, compo-

nents,

properties, schematic diagrams,

stylus tip geometry nominal values

Notes on 2RC filter, skids, variables

influencing the fidelity of measuring instruments

VDA 2006:

Prohibition of filter ls for

short wavelengths

Standard values of stylus tip

geometry

ISO 4287 Only in combination with

VDA 2006 Transmission characteristic for roughness and

waviness profile

Coordinate system for surface measurements

Definition of profile types (P, R and W profile)

Definitions

Definition of surface texture parameters (concrete)

VDA 2006:

Transmission characteristic without

filter ls for short wavelengths

Note on Rz and Rmax

ISO 4288 Only in combination with

VDA 2006 Parameter determination in general

Comparison of measured values with tolerance

limits

Selection of measuring location

Selection of filter and evaluation length

VDA 2006:

Definition of Rmax

Max. value rule without index “max“

16 % rule not applied

ISO 11562 Applicable Definitions of terms and characteristics of filters

Weight function, transmission characteristic ISO 12085 Not applicable Motif parameters of the French standard

Applicable Part 1: Definition of filtering method with groove

suppression

Applicable Part 2: Definition of parameters Rk, Rpk, Rvk,

Mr1, Mr2

ISO 13565

Only to be used in spe-cial cases Part 3: Definition of material probability curve with parameters

Not available VDA 2007 Evaluation of periodic structures VDA 2007:

Definition and characteristics of the

dominant waviness for

the evaluation of periodic structures Not available VDA 2008 Robust filtering VDA 2008:

Definition of robust Gaussian

regression filter for correct

filtering of stratified profiles

Plant standard MBN 31 007 consists of the arts listed in Table 2 under the main title

"Geometrical Product Specifications (GPS); Surface Texture"

Table 2 Parts of Plant Standard MBN 31 007

Part Title Status

Draft stage

0 Basic Definitions for the Application of the Profile Method (Contact (Stylus)

Instrument)

Withdrawn

4 Technical surfaces; Surface Texture, Form Deviation / Effective micro-profile

load-bearing component twi in %

Draft stage

5 Specifications for Measuring and Evaluation Conditions, Parameters and

Indications in Drawings

6 Parameter Rf - Exposed depth Active

Draft stage

7 Measurement and Evaluation Methods for the Assessment of Twist-Reduced

Dynamic Sealing Surfaces

8 Manufacturing Procedures for Twist-Reduction Draft stage

9 Theoretical oil retention volume following rolling simulation Draft stage

10 Structural separation of profiles Draft stage

11 Theoretical difference surface following rolling simulation Draft stage

12 Waviness pitch Wst Draft stage

5 Surface Texture Parameters

Table 3 of Section 5 indicates important parameters and their codes including a brief explanation and se-

lection recommendation for technical product documentation. Any parameters not listed in Table 3 are

only permissible for auxiliary and special functions.

Parameter " Rz " is the default surface texture parameter.

Recommendation:

For surfaces subject to high stress, the Rk parameters in accordance with ISO 13565-2 shall be used.

Re VDA-2006:

Surface parameters are described in VDA 2006 based on the standards ISO 4287 and ISO 4288. VDA

2006 corrects the measuring and evaluation conditions which are not compatible with standard measuring

procedures.

Table 3 Surface Texture Parameters for Technical Product Documentation Code Defining Standard Explanation

Rz VDA 2006 with

ISO 4287, 4288 Mean height of profile elements without evaluation of profile shape, calcu-lated from roughness profile.

Rmax VDA 2006 Maximum height of profile elements within a sampling length for evaluating

closely adjacent large profile valleys and large profile peak heights, calcu-

lated from roughness profile.

Rpk VDA 2006 with

ISO 13565-2 Evaluation of the profile peaks of the profile, derived from the material ratio curve, calculated from specially filtered roughness profile.

Rk VDA 2006 with

ISO 13565-2 Evaluation of the bearing core area of the profile, derived from the material ratio curve, calculated from specially filtered roughness profile.

Rvk VDA 2006 with

ISO 13565-2 Evaluation of the profile valleys of the profile, derived from the material ratio curve, calculated from specially filtered roughness profile.

Rf MBN 31007-6 Exposed depth for the evaluation of surfaces with two pronounced height

levels, calculated from the profile height amplitude curve, calculated from

the roughness profile.

Ra VDA 2006 with

ISO 4287, 4288 Arithmetical mean of a profile without taking into account the profile shape, calculated from the roughness profile.

Pt VDA 2006 with

ISO 4287 Maximum height of profile elements within complete unfiltered profile, calculated from primary profile.

V?l MBN 31007-9 Theoretical oil-retention volume following rolling process, calculated from

the primary profile.

Df MBN 31007-11 Theoretical difference surface following rolling process, calculated from the

primary profile.

Dfmax MBN 31007-11 Maximum theoretical difference surface following rolling process, calcu-

lated from the primary profile.

Wt VDA 2006 with

ISO 4287 Maximum height of profile elements within complete long-wave profile, calculated from waviness profile.

Wst MBN 31007-12 Maximum profile height step within complete long-wave profile, calculated

from waviness profile.

WDc VDA 2007 Mean height of periodic profile elements, calculated from dominant wavi-

ness profile.

WDSm VDA 2007 Period length of periodic profile elements, calculated from dominant wavi-

ness profile.

Dt MBN 31007-7 Depth of periodic twist structure, calculated from several profiles distrib-

uted across the contour.

DγMBN 31007-7 Angle of periodic twist structure to the plane perpendicular to the axis,

calculated from several profiles distributed across the contour.

Note:

The parameter R3z formerly defined in Part 5 of MBN 31 007 is no longer approved for new designs and should be replaced by the parameters in accordance with ISO 13565-2.

The following are suitable for a detailed characterization of workpiece surfaces, the assessment of special characteristics and plausibility checks:

- the recorded profile

- the material ratio curve (Pmr( c ), Rmr( c ) and Wmr( c ) )

- the profile height amplitude curve in accordance with ISO 4287 and VDA 2006

6 Surface Texture Indications in CAD Drawings or in 3D-CAD (CATIA) Models VDA 2005 shall be applied with regard to the indication of surface textures (the indication of the different surface symbol versions) in CAD drawings. It shall also apply as appropriate to indications of symbols in 3D-CAD (CATIA) models.

Note:

For existing drawings with indication ISO 1302 in the data field “Surface finish“ of the standard drawing title block, the previous MBN DIN ISO 1302 : 1998-10 (corresponding to original version dated 1993-12) shall apply.

End of main document

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Annex A(Normative)

Supplementary Standards for Surface Texture

DIN 4760

Form Deviations; Concepts / Classification System

DIN 4764

Surfaces of Components Used in Mechanical Engineering and Light Engineering; Terminology according to Stress Conditions

DIN 8580

Manufacturing Processes; Terms and Definitions, Division

ISO 11562

Geometrical Product Specifications (GPS); Surface Texture: Profile Method, Metrological Characteristics

of Phase Correct Filters

ISO 12085

Geometrical Product Specifications (GPS); Surface Texture: Profile Method, Motif Parameters

End of Main Document

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