雅马哈贴片机错误代码
ERROR MESSAGES LIST
Ea00000 Ea00001 Ea00002 Ea00003
Ea00004
Ea00005
Ea00006
Ea00007 Ea00008 Ea00009 Ea00010 Ea00011 Ea00012 Ea00013Detection succeeded.
The corrected data is now effective.
CORRECTION DATA ERROR
Only 1 Lead detected.
CORRECTION DATA ERROR
Correction data is not loaded. Or it diversifies.
COMPONENT DETECTION ERROR
Failed to find first lead. Failed to find the first Lead Edge
Mount data765
Component data150
Feeder set position20
COMPONENT DETECTION ERROR
Failed to find second lead.
Mount data765
Component data150
Feeder set position20
LEAD NUMBER ERROR
The number of detected leads is different than specified.
Mount data765
Component data150
Feeder set position20
LEAD EDGES NUMBER ERROR
The number of detected lead edges is different than speci-
fied.
Mount data765
Component data150
Feeder set position20
LEAD DETECTION ERROR
Failed to find the lead top.
Mount data765
Component data150
Feeder set position20
LEAD PITCH ERROR
The detected Lead Pitch is out of tolerance
Mount data765
Component data150
Feeder set position20
COMPONENT DATA ERROR
The Component data was not loaded
Mount data765
Component data150
Feeder set position20
COMPONENT DATA ERROR
Failed to download the component data. Memory for com-
ponent data is full.
Mount data765
Component data150
Feeder set position20
COMPONENT DATA ERROR
This component data already existed
Mount data765
Component data150
Feeder set position20
COMPONENT DATA ERROR
The component shape is illegal
Mount data765
Component data150
Feeder set position20
VISION BUSY ERROR
Vision system is now recognizing.
Mount data765
Component data150
Feeder set position20
(meaning)Recognition has been made successfully.
(cause)None
(remedy)Not needed
(meaning)The size of one side of the detected component is 0.
(cause)The component is standing on end.
(remedy)Adjust the reader head to improve pickup.
(meaning)Convergence of multi-stage recognition was not possible.
(cause)The axis positioning capability is inadequate.
(remedy)Check to see if the component is slipping on t henozzle or
is otherwise insecurely attached.
(meaning)Recognition of the component was not possible.
(cause)The component has not been picked up, or the component
is too dark to be seen by the camera.
(remedy)Adjust so that the component can be picked up. Use
supplementary adjustment to change the recognition parameters.
(meaning)One of the components leads could not be detected.
(cause)The recognition parameter is for a different component, or
a different component is being recognized.
(remedy)Use supplementary adjustment to re-adjust.
(meaning)The number of detected leads is different.
(remedy)The data is for a different component or the offset value
for the detected line is inappropriate.
(cause)Use supplementary adjustment to correct the component,
or check the data.
(meaning)The number of leads detected is different from the set-
ting.
(remedy)Recognition is not stable.
(cause)Change the recognition position or the flash intensity.
(meaning)There was trouble recognizing the tip of the lead.
(remedy)The image of the component produced for recognition was
not clearly detailed.
(cause)Use supplementary adjustment to set stable parameters.
(meaning)The lead pitch is different from the specified pitch.
(cause)The feet are bent, or the wrong lead pitch has been speci-
fied.
(remedy)Correct the contents of the setting, and if the feet on the
component are bent, don't use that component, or use supplemen-
tary adjustment to correct it.
(meaning)Data has not been registered for the part being recog-
nized.
(cause)There is a problem with the vision board.
(remedy)Check to see how often the problem occurs, and contact
the manufacturer if it occurs frequently.
(meaning)Too much data has been sent to the vision board, and
will not fit in the memory.
(cause)Too much data has been created for a complex compo-
nent.
(remedy)Use less data for irregularly-shaped connectors and other
MSEW parts.
(meaning)This is not an error.
(cause)None
(remedy)Not needed
(meaning)The component recognition mode is not supported.
(cause)The versions of the vision software and the VIOS software
do not match.
(remedy)Contact the manufacturer and check the combination of
versions being used.
(meaning)Image processing is in progress.
(cause)None
(remedy)Wait until processing has been completed.
Ea00014
Ea00015
Ea00016
Ea00017
Ea00018
Ea00019
Ea00020
Ea00021
Ea00022
Ea00023
Ea00024
Ea00025
Ea00026
Ea00027
VISION TIME_OUT ERROR
Time-out occurred: Vision recognition is aborted. The start
trigger did not come in.
Mount data765
Component data150
Feeder set position20
VISION TIME_OUT ERROR
Time-out occurred: Vision recognition aborted. Sync. sig-
nal from the camera did not come in.
Mount data765
Component data150
Feeder set position20
DATA ERROR
Failed to find this component data on HDD. Check HDD
(Hard Disk Drive).
Mount data 765
Component data150
Feeder set position20
NOZZLE DETECTION ERROR
Failed to find the nozzle center
REFERENCE MARKER DETECTION ERROR
Failed to detect reference marker edge of moving direc-
tion.
Mount data 765
Component data 150
Feeder set position 20
REFERENCE MARKER DETECTION ERROR
Failed to detect reference marker position of moving di-
rection
Mount data765
Component data150
Feeder set position20
REFERENCE MARKER DETECTION ERROR
Failed to detect reference marker position of fixed direc-
tion
Mount data 765
Component data 150
Feeder set position20
LEAD WIDTH ERROR
The detected Lead Width is out of tolerance
Mount data 765
Component data150
Feeder set position 20
COMPONENT DATA DOWNLOAD ERROR
Unable to update the component data.
Mount data 765
Component data150
Feeder set position20
COMPONENT DATA UPDATED.
The component data is updated. (This is not an Error)
LEAD SKEW ERROR
Component lead skew detected.
Mount data765
Component data150
Feeder set position20
LEAD LENGTH ERROR
The lead lengths are not equal to each other
Mount data765
Component data150
Feeder set position20
COMPONENT SIZE ERROR
The measured size of the [Std.Chip] component type is
out of tolerance.
Mount data765
Component data150
Feeder set position20
COMPONENT SIZE ERROR
The measured size of component is out of tolerance.
Mount data765
Component data150
Feeder set position20
(meaning)The vision system has not responded within the given
time period.
(cause)There is a problem with the vision board.
(remedy)Check to see how often the problem occurs, and contact
the manufacturer if it occurs frequently.
(meaning)The vision system terminated the processing because it
exceeded the time limit.
(cause)The servo axis does not move smoothly
(remedy)Check to see how often the problem occurs, and contact
the manufacturer if it occurs frequently.
(meaning)The specified data does not exist.
(cause)There may be a problem with the hard disk.
(remedy)Contact the manufacturer.
(meaning)Nozzle detection error
(cause)There is no object on the screen to be recognized.
(remedy)Pick up a component before initiating recognition.
(meaning)No reference markers could be detected.
(cause)The timing of the synchronization has not been adjusted
properly, or the marker information needs re-adjusting
(remedy)Adjust as necessary.
(meaning)No reference markers could be detected.
(cause)The timing of the synchronization has not been adjusted
properly, or the marker information needs re-adjusting
(remedy)Adjust as necessary.
(meaning)No reference markers could be detected.
(cause)The timing of the synchronization has not been adjusted
properly, or the marker information needs re-adjusting
(remedy)Adjust as necessary.
(meaning)The lead width is wrong.
(cause)The setting for the lead width is wrong, or the recognition
parameter is not appropriate.
(remedy)Use supplementary adjustment to re-adjust.
(meaning)Component data is not being sent to the vision board.
(cause)T oo much data has been created for a complex component.
(remedy)Use less data for irregularly-shaped parts in MSEW mode.
(meaning)This is not an error.
(cause)None
(remedy)Not needed
(meaning)The lead is skewed in general.
(cause)There is overall skewing of the lead.
(remedy)Do not use components with this problem.
(meaning)Lead lengths are not uniform.
(cause)The component leads are bent.
(remedy)Do not use components with this problem, or adjust the
setting so that the component lead length is not checked.
(meaning)The component size is different from the specified size.
(cause)The wrong data has been specified, or the recognition is
not stable.
(remedy)Use supplementary adjustment to re-confirm.
(meaning)The component size is different from the specified size.
(cause)The wrong data has been specified, or the recognition is
not stable.
(remedy)Use supplementary adjustment to re-confirm.
ERROR MESSAGES LIST
Ea00028 Ea00029 Ea00030 Ea00031 Ea00032 Ea00033 Ea00034 Ea00035 Ea00036 Ea00037 Ea00038 Ea00039COMPONENT DETECTION ERROR
Failed to detect the [Std.Chip] type component.
Mount data765
Component data150
Feeder set position20
PICK UP POSITION ERROR
Failed to pick up the component at the center of the nozzle
Mount data765
Component data150
Feeder set position20
ILLEGAL RESULT ERROR
The detected center position is illegal.
Mount data765
Component data150
Feeder set position20
PICK UP ERROR
Failed to pick up the component. Vision system could not
find the component.
Mount data765
Component data150
Feeder set position20
RETRY LIMIT OVER
Vision error: Maximum number of retries for this compo-
nent is exceeded.
Mount data765
Component data150
Feeder set position20
/0000/0004/0005/0006/E
COMPONENT DETECTION ERROR
Failed to detect the component.
Mount data765
Component data150
Feeder set position20
MOUNT ERROR
Failed to mount component by vacuum check
Mount data765
Component data150
Feeder set position20
DUMP ERROR
Vacuum check error: Failed to dump the component.
Mount data765
Component data150
Feeder set position20
VACUUM LEVEL ERROR
Vacuum level does not reach the specified level.
The component might have dropped after recognition.
Mount data765
Component data150
Name
Feeder set position20
LASER SYSTEM ERROR(code 00, 03, 04, 05, 07, 08,
09, 72, 73, 74, etc)
A software or hardware error of the Laser
Alignment Unit is detected.
Mount data765
Component data150
Feeder set position20
COMPONENT DETECTION ERROR(code 64, 75)
The laser sensor could not detect the component.
Please check the laser height.
Mount data765
Component data150
Feeder set position20
SPEED DETECTION ERROR (code 65, 90, 91, 92, 93)
Laser system cannot read a clear image of the compo-
nent. The rotation speed is too fast.
Mount data765
Component data150
Feeder set position20
(meaning)Recognition of the component was not possible.
(cause)The component has not been picked up, or the component
is too dark to be seen by the camera.
(remedy)Adjust so that the component can be picked up. Use supple-
mentary adjustment to change the recognition parameters.
(meaning)The component could not be picked up in the center of
the nozzle.
(cause)The pickup precision is poor.
(remedy)Stabilize the component pickup, or reduce the effective
diameter size of the nozzle.
(meaning)The center coordinates of the recognized component are
wrong.
(cause)The component recognition is not stable.
(remedy)Use supplementary adjustment to re-adjust.
(meaning)The vacuum sensor confirmed that a component pickup
error was made.
(cause)The component cannot be picked up, the setting for the
vacuum pressure is wrong, or the pickup conditions are not stable.
(remedy)Use supplementary adjustment to re-specify the pickup
vacuum level, or other measures to stabilize the vacuum pressure.
(meaning)The component could not be picked up successfully with
the specified number of retries.
(cause)
(remedy)Stabilize the component pickup, or the recognition param-
eters.
(meaning)An error occurred in detecting the component.
(cause)The pickup conditions are not stable, or the recognition con-
ditions are not stable.
(remedy)Use supplementary adjustment to re-adjust.
(meaning)During the vacuum check of component mounting, it was
confirmed that the component is still on the nozzle.
(cause)The volume of air discharged from the nozzle has not been
adjusted properly, or the setting for the mounting level is incorrect.
(remedy)Re-adjust the pickup level, and check the dispensing air
pressure by hand.
(meaning)The component cannot be discarded.
(cause)The dispensing air pressure is too low, or the wrong setting
has been entered for the mounting vacuum pressure.
(remedy)Adjust the data and re-adjust the dispensing pressure.
(meaning) Although there were no problems immediately prior to
image processing, it was confirmed that the vacuum pressure level
had not reached the set value.
(cause) Incorrect pickup vacuum setting, or component cannot be
picked up correctly. Component pickup position coordinates or
pickup precision may not be correct.
(remedy) Stabilize component pickup state, or readjust pickup
vacuum pressure using auxiliary adjustment.
(meaning)A problem has occurred with the laser recognition unit
hardware or software
(cause)The laser recognition unit hardware has broken down, or a
problem has occurred with the software.
(remedy)Contact the manufacturer.
(meaning) The laser beam is not reaching the component.
(cause)There is no component on the nozzle, or the setting for the
laser recognition height is inappropriate.
(remedy)Use supplementary adjustment to re-adjust the compo-
nent.
(meaning)During laser recognition, the component rotates too
quickly, causing a recognition error.
(cause)The scanning speed is too fast.
(remedy)Reduce the speed at which components are being
mounted.
Ea00040
Ea00041
Ea00042
Ea00043
Ea00044
Ea00045
Ea00046
Ea00047
Ea00048
Ea00049
Ea00050
Ea00051
Ea00052
COMPONENT DETECTION ERROR (code 66)
Minimum width of component cannot be found. The com-
ponent is round or misaligned on the nozzle.
Mount data765
Component data150
Feeder set position20
COMPONENT SIZE ERROR (code 22)
Laser detection error: The measured size of the compo-
nent is out of tolerance.
Mount data765
Component data150
Feeder set position20
COMPONENT POSITION ERROR(code 23)
Laser detection error: The measured position of the com-
ponent is illegal.
Mount data765
Component data150
Feeder set position20
DETECTION ABORTED(code 67)
Measurement is aborted by a STOP or EMG operation.
Mount data765
Component data150
Feeder set position20
LASER WINDOW ERROR(code 68, 78, 79, 80, 81, 82)
The component is too large for the window or the window
is blocked by other objects.
Mount data765
Component data150
Feeder set position20
LASER COMMUNICATION ERROR(code 69)
Communication error occurred in the Laser system.
Mount data765
Component data150
Feeder set position20
MEASUREMENT FAILED(code 70, 76, 77)
T oo less slope detected during rotation. The image of the
component is not clear.
Mount data765
Component data150
Feeder set position20
EDGE DETECTION ERROR(code 71)
Laser detection error: T oo many edges detected. Part may
be incorrectly positioned.
Mount data765
Component data150
Feeder set position20
CO-PLANARITY CHECK ERROR
Co-Planarity check found the lead out of Max Tweeze.
Mount data3
Component data11
Feeder set position32
NOZZLE PLUGGED ERROR
Possible cause :
1. In [3/MAINTE/M]-[2/MCH_DATA]-[Vacuum Level], the
value of [Low level] of current head is too small.
2. There is component under current nozzle.
3. Current nozzle is plugged.
Please remove cause.
DETECT THE PICK ERROR BY LAM
Detected the component that was picked side of body.
Mount data3
Component data21
Feeder set position11
MARK DETECTION ERROR
Failed to detect defined mark.
MARK AREA OR PERIMETER ERROR
The detected fiducial mark area or perimeter is out of
tolerance.
(meaning)The minimum width of the component cannot be detected.
(cause)An attempt has been made to use recognition on compo-
nents which are not appropriate, or the component has not been
picked up properly.
(remedy)Do not use laser recognition, or use supplementary ad-
justment to correct the component.
(meaning)The size of the component is not with in the specified
tolerance range.
(cause)The molded size of the component is inappropriate, or the
component has not been picked up correctly.
(remedy)Stabilize the pickup conditions, and check the size of the
component.
(meaning)The laser recognition results are not within the detection
range of the laser.
(cause)The component used is too big for laser recognition.
(remedy)Try using another method of recognition.
(meaning)Component recognition was interrupted before being com-
pleted.
(cause)The recognition speed is too fast, and the component on
the nozzle may have moved during recognition.
(remedy)Reduce the mounting speed.
(meaning)The component protrudes from the laser recognition win-
dow.
(cause)An attempt was made to use laser recognition with a com-
ponent for which it is not possible.
(remedy)Do not use laser recognition.
(meaning)An error occurred inside the laser recognition unit.
(cause)There may be a problem with the hardware.
(remedy)Contact the manufacturer.
(meaning)Noise has occurred in the silhouette of the component.
(cause)The light-receiving element of the laser is dirty.
(remedy)Clean the light-receiving element of the laser with alcohol.
(meaning)The edge of the component could not be detected.
(cause)The component used is not appropriate for laser recogni-
tion.
(remedy)Do not use laser recognition with this component.
Set "Co-Planarity" value larger.
Please remove cause which is shown in "Error Message".
Check the pick up position of component.
(meaning)An error occurred with fiducial mark detection.
(cause)The surface of the mark is dirty, or the data setting is wrong.
(remedy)Clean the surface of the mark with an eraser and cloth, or
use supplementary adjustment to check the data for the mark.
(meaning)The shape of the detected mark does not match the speci-
fied setting.
(cause)The shape of the mark has not been registered correctly, or
adjustment has not been done properly.
(remedy)Check the data for the mark and use supplementary ad-
justment to correct it.
ERROR MESSAGES LIST
Ea00053 Ea00054 Ea00055 Ea00056 Ea00057 Ea00060 Ea00061 Ea00062
Ea00063 Ea00064
Ea00065 Ea00066 Ea00070MARK DETECTION ERROR
A part of fiducial mark is located out of the specified search
area or the fiducial correction angle is too large.
MARK SHAPE ERROR
Failed to detect a fiducial mark of the specified shape
MARK AREA OR PERIMETER ERROR
The detected fiducial mark area or perimeter is out of
tolerance (Special)
MARK DETECTION ERROR
Failed to detect defined mark.
(MarkNO. )
Do you execute VISION-CURSOR-TEACHING by
manual?
[F10] key to execute
Any other key to abort
VISION-CURSOR-TEACHING
Please teach fiducial mark while looking VISION-MONI-
TOR by manual.
[ESC] : Abort
[ENTER] : Teaching
[Arrows] : Moving at TEACH-WINDOW
[SHIFT]+[Arrows] : Moving at TEACH-WINDOW
[TAB] : Changing at TEACH-WINDOW
Failed to RESET pick routine.
Pick routine did not stop correctly.
Retrying now.
Failed to RESET component vision routine.
Component vision routine did not stop correctly. Retrying
now.
Failed to RESET fiducial routine.
Fiducial routine did not stop correctly. Retrying now.
Failed to RESET mount routine.
Mount routine did not stop correctly.
Retrying now.
Failed to RESET LASER recognition routine.
LASER recognition routine didn't finish correctly.
Ready to Retry.
LASER TIMEOUT ERROR
Laser recognition rutine was interrupted by time out er-
ror. The rutine will be reset.Please run again.
Machines has been already reset condition now.
If you want to move machine's head to DUMP POSITION,
push the [TAB] key to execute.
If not, push the other key to cancel.
PCB TRANSFER ERROR
Unexpected PCB is on the conveyor.
(meaning)The mark is not located properly within the search area.
(cause)The PCB has not been positioned correctly, or a search
area has been specified which is too small.
(remedy)Make sure the PCB is securely fastened in place, and that
the search area is appropriate.
(meaning)A fiducial mark of the specified shape cannot be detected.
(cause)The shape has not been specified correctly, or the image
which has been read is not clear.
(remedy)Check the shape information and clean the surface of the
mark.
(meaning)The shape of the detected mark does not match the speci-
fied setting.
(cause)The shape of the mark has not been registered correctly, or
adjustment has not been done properly.
(remedy)Check the data for the mark and use supplementary ad-
justment to correct it.
(meaning) Error occurred in fiducial mark detection.
(cause) Mark surface is dirty, or data setting is incorrect.
(remedy) Clean mark surface with eraser or cloth, or use auxiliary
adjustment to check mark data. Alternatively, press [F10] key and
specify mark position directly.
(Meaning) This screen is displayed while vision cursor teaching is
in progress.
(meaning)An error occurred during the pickup operation.
(cause)The sensor is defective, or the solenoid valve is not operat-
ing correctly.
(remedy)Check the operation of the head and the value set for the
sensor reaction.
(meaning)An error occurred during recognition of the component.
(cause)Communication with the vision board could not be com-
pleted normally.
(remedy)Check to see how often the problem occurs, and contact
the manufacturer.
(meaning)Recognition of the fiducial mark could not be completed.
(cause)There is a problem with communication with the vision board.
(remedy)Check to see how often the problem occurs, and contact
the manufacturer.
(meaning)Mounting could not be completed.
(cause)The sensor is defective, or the solenoid valve is defective.
(remedy)Check the operation of the solenoid valve and sensor.
(meaning)Laser recognition could not be completed.
(cause)Communication with the laser recognition unit is not being
carried out properly.
(remedy)Replace the laser recognition unit, the laser recognition
board, or the I/O board. If the problem occurs frequently, contact
the manufacturer.
(meaning)Laser recognition could not be completed.
(cause)Communication with the laser recognition unit is not being
carried out properly.
(remedy)Replace the laser recognition unit, the laser recognition
board, or the I/O board. If the problem occurs frequently, contact
the manufacturer.
Machine is already reset condition. In case head is on the feeder or
manual tray feeder, so you want to move dumping position. Press
[TAB] key.
(meaning)The number of PCBs transported on the conveyor ex-
ceeds the rated number.
(cause)PCBs are being loaded although no PCB request signal
has been issued, or an irregular PCB has been detected.
(remedy)Adjust the position of the sensor at the exit end of the
loading conveyor, or the loading sensor on this machine or re-ad-
just the PCB detection sensor and the entrance stopper sensor.
Ea00071
Ea00072
Ea00073
Ea00074
Ea00075
Ea00076
Ea00077
Ea00078
Ea00079
Ea00080
Ea00081
Ea00082
PCB TRANSFER ERROR
The PCB detected before transfer is not detected after
transfer. Maybe there is the PCB on the edge of the mov-
ing conveyor. Set the PCB to its normal position manu-
ally.
Machine is unable to start running because the conveyor
width is not ready, The conveyor width will be changed
first. Misalignment of PUSH_UP PINS or PCB on con-
veyor may damage machine.
Assure safety and push the [ENTER] key.
PCB TRANSFER ERROR
PCB is detected on the edge of the moving conveyor. Set
the PCB to its normal position manually.
PCB FIXING ERROR
PCB trans-unit, locate-pin or push-up-unit does not re-
sponse to command.
DUMP STATION FULL
Dump station is filled with components. Please remove
the components manually from the dump station, then
start again.
COMPONENT COUNT STOP
Component counter reached to specified number. Fill the
components and run https://www.wendangku.net/doc/425646958.html,ponent data
151
Feeder set position 21
Component data152
Feeder set position22
COMPONENT COUNT STOP
Component counter reached to specified number. Fill the
components and run again.
Component data150
PCB TRANSFER ERROR
When the PCB was transferred to fixed conveyer of PCB
exit side, error happened for time over. Maybe the PCB
stopped between fixed conveyor and moving conveyor.
Or the PCB stopped in fixed conveyor of PCB exit side.
Set the PCB to its normal position manually.
PCB TRANSFER ERROR
The PCB was not able to exit from fixed conveyer of PCB
exit side. Maybe the PCB stopped on edge of fixed con-
veyer of PCB exit side. Set the PCB to its normal position
manually.
PCB TRANSFER ERROR
Moving conveyor can not move, because there is the PCB
on the edge of the moving conveyor. Set the PCB to its
normal position manually.
PCB TRANSFER ERROR
Fixed conveyor of PCB entrance side stopped for time
over. Check whether the PCB stops in fixed conveyor of
PCB entrance side.
PCB TRANSFER ERROR
PCBs are found both on entrance and entrance stopper.
Check whether more than 1 pcbs are conveyed to the
working position.
(meaning)The PCB which was detected prior to the beginning of
loading could not b confirmed after being loaded; a PCB which was
confirmed before unloading cannot be detected at the exit; or a PCB
which could not be confirmed before loading or unloading was con-
firmed after being loaded or unloaded.
(cause)
(remedy)Re-adjust the PCB detection sensor. If PCBs are not be-
ing transported correctly, adjust the conveyor unit and other related
parts, or adjust the PCB width data.
(meaning)This is a warning message which appears when the con-
veyor width is changed.
(cause)None
(remedy)Press any key.
(meaning)A PCB was detected by the danger alert sensor at the
connecting section of the moving conveyor.
(cause)This is to alert the operator that a PCB may be left on the
conveyor at the connecting section.
(remedy)If there is a PCB at the connecting section, remove it. If
there is none, the sensor may be malfunctioning. Use an I/O moni-
tor to check the sensor operation.
(meaning)The locating pin sensor or the pushup sensor on the PCB
transport unit does not respond correctly to the status of the sole-
noid.
(cause)The sensor position has not been adjusted correctly, or op-
eration is unstable because the speed controller has been tight-
ened too far.
(remedy)Check the operation of height-related sensors on the PCB
transport unit.
(meaning)The dump station is filled with discarded components.
(cause)The overflow sensor at the dump station has been activated.
(remedy)Remove all of the components discarded at the dump sta-
tion.
(meaning)During a test run, errors are still occurring after the speci-
fied number of test runs.
(cause)Pickup confirmation or another operation is unstable.
(remedy)Check the pickup operation, and use supplementary ad-
justment to check the status of recognition.
(meaning)During a test run, errors are still occurring after the speci-
fied number of test runs.
(cause)Pickup confirmation or another operation is unstable.
(remedy)Check the pickup operation, and use supplementary ad-
justment to check the status of recognition.
(meaning)When a PCB is being unloaded from the conveyor, the
PCB does not arrive at the exit sensor.
(cause) There are still PCBs left on the conveyor, or the conveyor
exit sensor was unable to detect the PCB.
(remedy)Adjust the conveyor and check that PCBs are being car-
ried smoothly to the exit. Also check the operation of the conveyor
exit sensor.
(meaning)A PCB could not be unloaded to the next process.
(cause)The conveyor exit sensor is continuing to detect a PCB.
(remedy)Adjust the conveyor exit sensor, or adjust the conveyor so
that PCBs arriving at the exit can be transported smoothly to the
next process.
(meaning)A PCB exists between Table A and Table B, preventing
the tables from being moved.
(cause)There is a PCB between Table A and Table B.
(remedy)Remove the PCB and adjust the conveyor so it moves
smoothly from Table A to Table B; or adjust the sensor at the con-
necting section of the conveyor.
(meaning)A PCB has been loaded with no problem but is not car-
ried as far as the standby position sensor.
(cause)The standby position sensor or the conveyor entrance sen-
sor is defective or the PCB has stopped somewhere along the en-
trance conveyor.
(remedy)Adjust the conveyor so that PCBs are carried smoothly.
Check the operation of the entrance sensor and the PCB standby
position sensor.
(meaning)PCBs are found both on entrance and entrance stopper.
(cause)More than 1 pcbs may be conveyed to the working position.
(remedy)Remove the PCB which is detected by entrance sensor.
ERROR MESSAGES LIST
Ea00091 Ea00092 Ea00093
Ea00094 Ea00095
Ea00100 Ea00101 Ea00102 Ea00103CO-PLANARITY CHECK LEAD DETECT ERROR
A reflective object was detected at the start position of
scanning. Please check Body Size in Component Info.
Mount data
Component data
Feeder set position
CO-PLANARITY CHECK LEAD DETECT ERROR
Failed to detect the end of edge on the last lead.
Please check Body Size in Component Info.
Mount data
Component data
Feeder set position
CO-PLANARITY CHECK LEAD NUMBER ERROR
Failed to detect the specified number of leads.
Mount data
Component data
Feeder set position
CO-PLANARITY CHECK LEAD GAP ERROR
The gap between the adjacent leads is out of the thresh-
old.
Mount data
Component data
Feeder set position
CO-PLANARITY CHECK LEAD CO-PLANARUTY ER-
ROR
Co-planarity level is out of the threshold.
Mount data
Component data
Feeder set position
EMERGENCY STOPPING FUNCTION
for safety is now active. Confirm Safety and push the
SERVO ON SWITCH to enable the machine. If you suc-
ceed, the RED-MESSAGE-LIGHT will be switched off.
Please make sure that the EMERGENCY STOP is ON.
When you wish to turn off the power, you have to make
sure that the EMERGENCY STOP is ON.
SEARCH FOR ORIGIN is not performed yet. Select
SEARCH ORIGIN first by using the COMMAND LISTS.
Ready to turn off Power.
A) System can be switched off now, or
B) Push any key to enter SLEEP mode.
Unsaved data in memory will be lost when the system is
switched off without this message being displayed.
(Meaning)Co-planarity checking function inspect a component along
to the rectangle shape which include the component size as its
inside, and it should not detect leads at the corner position of that
rectangle. Because co-planarity checking start and finish scanning
always at the corner position of that rectangle, if a lead is detected
at the start position or finish position, this error message appears
to inform the problem.
(Cause)qThe size definition of the component is wrong.wSome ob-
stacle so as bumper is at the corner position and had been
detected.eBecause some shape information so as number of leads
is not correct, and the camera recognition had reported wrong com-
ponent position on the pipet.
(Remedy)qCorrect size info..wIf the component is in the specifica-
tion, adjust the Co-Pl level in component info.eCorrect the shape
data.
(Meaning)Co-planarity checking function inspect a component along
to the rectangle shape which include the component size as its
inside, and it should not detect leads at the corner position of that
rectangle. Because co-planarity checking start and finish scanning
always at the corner position of that rectangle, if a lead is detected
at the start position or finish position, this error message appears
to inform the problem.
(Cause)q The size definition of the component is wrong.w Some
obstacle so as bumper is at the corner position and had been
detected.e Because some shape information so as number of leads
is not correct, and the camera recognition had reported wrong com-
ponent position on the pipet.
(Remedy)q Correct size info..w If the component is in the specifi-
cation, adjust the Co-Pl level in component info.e Correct the shape
data.
(Meaning)The number of the leads detected by co-planarity check-
ing is different from the definition.
(Cause)q Shape data in the component info. so as size, pitch, num-
ber of leads is wrong.w Some lead is off.e Some lead could not
detected by the laser scanning.
(Remedy)q Correct the data in the SHAPE page.w Dispose or re-
pair the component.e First, adjust the Co-Pl level in component
info. If the adjusting did not solve the problem, the lower surface of
the component is too dirty enough to be disposed or repaired.
(Meaning)The height of 2 neighbor leads in 1 side has too much
difference and is over the Co-Pl threshold.
(Cause)Some leads are damaged.
(Remedy)Dispose component, or repair the component, or use big-
ger value as Co-Pl threshold.
(Meaning)q A lead top is out of the tolerance in Co-Pl threshold
compare to the averaged line of the lead top in A side.w A lead top
is out of the tolerance in Co-Pl threshold compare to the averaged
surface of all leads of the component.
(Cause)A lead is damaged. Or the average height of all leads in A
side is out of the tolerance in Co-Pl threshold compare to the aver-
aged surface of all leads of the component.
(Remedy)Dispose component, or repair the component, or use big-
ger value as Co-Pl threshold.
(meaning)An emergency stop has occurred.
(cause)An emergency stop has occurred because of trouble with
the machine, or because the Emergency Stop button was pressed.
(remedy)Check safety factors and press the Ready button.
(meaning)This is not an error message.
(cause)None
(remedy)None
(meaning)The motor shaft has not completed its return to the origin
position.
(cause)A return to the origin position was not carried out after the
power supply was turned on.
(remedy)Use the command window to specify an origin position
return.
(meaning)This is not an error message.
(cause)None
(remedy)None
Ea00104
Ea00105
Ea00107
Ea00108
Ea00110
Ea00111
Ea00112
Ea00113
Ea00114
Ea00115
Ea00116
Ea00117
Ea00118
Ea00119
Ea00120
Ea00124
Be careful for Safety !!!
Machine axes will move to dump point.
[ENTER] : execute
[Others] : abort
Insert installation disk or upgrade disk to floppy drive,
and turn off the power, and turn on the power again.
This command had been disabled.
To install/upgrade software, start up [VIOS SOFTWARE
UTILITY] and execute next command.
2. Update of VIOS Soft
3. Installation of System Data
This command had been disabled.
To update system data backup, start up [VIOS SOFT-
WARE UTILITY] and execute next command.
4. Backup of System Data
RETURNING TO ORIGIN. PLEASE WAIT.....
Hit any key to RESET running, or..
Hit the [ESC] key not to RESET.
Now reading data.
Please wait a moment....
PCB DATA ERROR
No PCB selected.
This command is not (yet) available.
COMMAND ERROR
Now writing data.
Please wait a moment....
RESET is now active.
Please wait a moment....
Initializing All Production History
Please wait a moment....
Release the EMERGENCY switch and push the READY
key to activate the servo for searching the origin.
This command is not available when the machine is run-
ning. Please stop the machine first.
=== Now head vacuum is ON.===
After resetting, vacuum power will be OFF. If component
is on head, it is dangerous to drop component on that
spot independent of dumping way defined in Component
Information.
In case you don't want to drop it, push EMG-BOTTOM
and check safety, and please remove it.
This command is not available if machine is not reset.
Please reset the machine first.
(meaning)This is an axis movement warning message which ap-
pears when a component is discarded while the power supply is off,
or under other circumstances.
(cause)None
(remedy)T o move the axis, press the Enter key. If the axis cannot be
moved because it is dangerous, press any other key.
(meaning)In order to upgrade the software, this indicates that the
Install disk or Upgrade disk should be inserted and the power sup-
ply turned off and then on again.
(cause)None
(remedy)With the disk inserted, turn the power supply off and then
on again.
(meaning)This command has been disable.
(cause)This command has been deleted.
(remedy)Use command of [VIOS SOFTWARE UTILITY]
(meaning)This command has been disable.
(cause)This command has been deleted.
(remedy)Use command of [VIOS SOFTWARE UTILITY]
(meaning)Return to origin position is in progress.
(cause)None
(remedy)None
(meaning)This is a confirmation message asking whether it is all
right to reset the system.
(cause)None
(remedy)To avoid a reset, press the ESC key.
(meaning)The system is waiting for the data reading process to end.
(cause)None
(remedy)Please wait.
(meaning)An attempt was made to run the system without specify-
ing a PCB name.
(cause)No PCB name has been specified.
(remedy)Specify the name of the PCB when the PCB being manu-
factured is switched.
(meaning)This command cannot be used.
(cause)A command was issued which cannot be used.
(remedy)Do not use this command.
(meaning)Data writing is in progress.
(cause)None
(remedy)Wait until the data writing process has been completed.
(meaning)A reset is in progress.
(cause)None
(remedy)Wait until the reset has been completed.
(meaning)The production history information is being initialized.
(cause)None
(remedy)Wait until the process has been completed.
(meaning)A return to the origin position cannot be executed be-
cause an emergency stop has occurred.
(cause)An attempt was made to execute a return to the origin posi-
tion during an emergency stop.
(remedy)Cancel the emergency stop and then select the return to
origin position command again.
(meaning)This command cannot be executed while the machine is
in operation.
(cause)A command was selected which cannot be executed during
automatic operation.
(remedy)Stop the machine before executing the command.
(meaning)A component had been picked up by the head when an
attempt was made to reset, so there is a possibility of the compo-
nent being dropped after the reset.
(cause)An attempt was made to reset with a component still on the
nozzle. An attempt was made to reset with the pickup valve of the
head still on.
(remedy)If a component has been picked up, release it before press-
ing the key.
(meaning)This command cannot be executed unless a reset has
been carried out.
(cause)A command was selected which cannot be executed with-
out carrying out a reset first.
(remedy)Carry out a reset before executing this command.
ERROR MESSAGES LIST
Ea00126 Ea00127 Ea00130 Ea00131 Ea00132 Ea00133 Ea00134 Ea00135 Ea00136 Ea00137 Ea00138 Ea00139 Ea00140 Ea00141 Ea00142 Ea00143Initializing PCB counter.
Please wait a moment....
Changing Production Schedule
Please wait a moment....
PCB DATA ERROR
Failed to read data.
PCB DATA ERROR
No component data available for the mount data.
Mount data765
PCB DATA ERROR
No fiducial data available for the mount point fiducial.
Mount data765
Fiducial data1
E0133
PCB DATA ERROR
Illegal head number.
Mount data765
Head number2
PCB DATA ERROR
It is illegal setting of badmark function that only using
PCB badmark. PCB badmark is useful to judge existence
of BLOCK or LOCAL badmark. So, you have to use PCB
badmark function with using BLOCK badmark or LOCAL
badmark.
PCB DATA ERROR
No mark data available for the mount point fiducial.
Mount data 765
Fiducial data 1
Mark data 1
PCB DATA ERROR
No mark data available for the PCB fiducial.
Mark data1
PCB DATA ERROR
No mark data available for the BLOCK fiducial.
Mark data 1
PCB DATA ERROR
No mark data available for the PCB or BLOCK badmark.
Mark data1
PCB DATA ERROR
Illegal feeder set number or feeder type.
Mount data765
Component data150
PCB DATA ERROR
Illegal feeder type.
Mount data765
Component data150
PCB DATA ERROR
Mount position is outside moving area.
Mount data765
Axes X1
PCB DATA ERROR
Fiducial position is outside moving area.
Mount data765
Fiducial data1
Axes X1
PCB DATA ERROR
PCB fiducial position is outside moving area.
Axes X1
(meaning)The PCB counter is being initialized.
(cause)None
(remedy)Wait until the initialization has been completed.
(meaning)The PCB counter is being changed.
(cause)None
(remedy)Wait until the process has been completed.
(meaning)An error occurred when reading the PCB data.
(cause)A PCB with an asterisk (*) was selected, or the PCB data
has been destroyed.
(remedy)
(meaning)The component specified in the mounting data does not
exist.
(cause)The component data for the component being used is not
the PCB data.
(remedy)Create the component data specified by the mounting data.
(meaning)Fiducial data does not exist.
(cause)The fiducial data specified by the mounting data does not
exist.
(remedy)Create the data for the fiducial coordinates.
(meaning)The specified head number cannot be accommodated.
(cause)A head number has been specified which is not correct.
(remedy)Change the head number to the correct one
.
(meaning)The PCB data is only using PCB badmark.
(cause) The PCB data is only using PCB badmark.
(remedy)Change PCB data to use other badmark, or not to use
PCB badmark.
(meaning)No data exists for the specified fiducial mark.
(cause)No mark data exists.
(remedy)Create the specified mark data.
(meaning)The mark data for the specified fiducial does not exist.
(cause)No mark data exists.
(remedy)Create the mark data.
(meaning)No mark data exists that corresponds to the block fidu-
cial.
(cause)The specified mark data does not exist.
(remedy)Create the specified mark data.
(meaning)No mark data exists that corresponds to the bad mark.
(cause)The specified mark data does not exist.
(remedy)Create the specified mark data.
(meaning)A feeder setting position has been specified which is not
correct, or a feeder is interfering with operation.
(cause)A feeder has been set in a position which interferes with the
adjacent feeder, or the feeder setting is erroneous.
(remedy)Check the feeder setting number or the type of feeder,
and change it to the correct one.
(meaning)The feeder type specified in the fixed component infor-
mation is different from that specified in the PCB data.
(cause)The feeder type specified in the fixed component informa-
tion does not match that specified in the PCB data.
(remedy)Make sure the feeder type specified in the fixed compo-
nent information matches that specified in the PCB data.
(meaning)The mounting position interferes with the soft limit.
(cause)An incorrect value has been entered for the mounting posi-
tion, or an attempt was made to mount components with a head
that does not reach far enough.
(remedy)Check the mounting position data. Use a head which ex-
tends far enough to reach the mounting position.
(meaning)The fiducial mark position interferes with the soft limit.
(cause)There is something wrong with the data that has been en-
tered for the fiducial mark coordinates.
(remedy)Correct the fiducial mark coordinates.
(meaning)The coordinates of the PCB fiducial mark are not within
the soft limit.
(cause)An incorrect value has been entered for the fiducial mark
coordinates.
(remedy)Check the fiducial mark coordinate data.
Ea00144
Ea00145
Ea00146
Ea00147
Ea00148
Ea00149
Ea00150
Ea00151
Ea00152
Ea00153
Ea00154
PCB DATA ERROR
BLOCK fiducial position is outside moving area.
Axes X1
PCB DATA ERROR
Bad mark position is outside moving area.
Axes X1
PCB DATA ERROR
Pickup position is outside moving area.
Mount data765
Component data150
Axes X1
PCB DATA ERROR
Illegal head-component combination.
Mount data 765
Component data150
Head number 2
Checking PCB and BLOCK fiducial data.
Please wait a moment......
Block number
Checking mount data.
Please wait a moment.......
Mount data
Block number
PCB DATA ERROR
Illegal component shape data or component data is not
defined.
Component data 150
If this component is "FixCmpRef.", execute "FIXED COMP.
MATCH" in "DATA_GENERATOR". Input the "Alignment
Type" of "Component Inf.".
If execute the "AUTO DISTRIBUTION", execute the
opitmization of each machine.
Current nozzles on heads are different from the nozzles
necessary for this PCB.A TABLE:[Upper = Head No.,
Lower = Nozzle Type]
Head 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Nzl. 1 1 1 2 2 2 2 2 2 2 2 3 3 4 4 5
B TABLE:[Upper = Head No., Lower = Nozzle Type]
Head 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Nzl. 1 1 1 2 2 2 2 2 2 2 2 3 3 4 4 5
Please check each heads equipped with nozzles as
shown below.
A TABLE:[Upper = Head No., Lower = Nozzle Type]
Head 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Nzl. 1 1 1 2 2 2 2 2 2 2 2 3 3 4 4 5
B TABLE:[Upper = Head No., Lower = Nozzle Type]
Head 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Nzl. 1 1 1 2 2 2 2 2 2 2 2 3 3 4 4 5
PCB DATA ERROR
Setting of the alignment module is not correct.
One of the following could cause this error:
- Alignment module is not specified
- Alignment module is not equipped.
- Alignment module cannot handle this component.
Component data150
PCB DATA ERROR
The nozzle for the head specified in the mount data is
already assigned to other component type. The compo-
nent cannot be handled by this nozzle.
Mount data765
Component data150
(meaning)The block fiducial position is not within the soft limit.
(cause)An incorrect value has been entered for the block fiducial
mark coordinates, or for the block repeat values.
(remedy)Check the data for the block fiducial coordinates and the
block repeat coordinates.
(meaning)The bad mark coordinates are not within the soft limit.
(cause)An incorrect value has been entered for the bad mark coor-
dinates.
(remedy)Check the bad mark coordinate position.
(meaning)The pickup position is not within the soft limit.
(cause)A head number has been selected which cannot be used
for picking up components, or the teaching function has been se-
lected and an incorrect value has been entered for the coordinates.
(remedy)Check to make sure the head number can be used for
pickup, and if the teaching function is being used, check the coordi-
nates.
(meaning)The head being used cannot be used to pick up compo-
nents.
(cause)A head has been specified to pick up components with which
a different nozzle is already being used, or a nozzle which can be
used to pick up the components has not been attached to the head.
(remedy)Go back to the editing screen and change the head num-
ber.
(meaning)This is not an error message; the PCB fiducial and block
fiducial data are being checked.
(cause)None
(remedy)Wait until the check has been completed.
(meaning)The mounting data is being checked. This is not an error
message.
(cause)None
(remedy)Wait until the check has been completed.
(meaning)The settings for the component shape information are
not correct, or the component data itself has not been specified.
(cause)The component shape information has not been specified
correctly, or the component data has not been defined.
(remedy)Go back to the editing screen and see if the component
data has been are correct. If using FixCmpRef.", execute "FIXED
COMP.MATCH". If executing "AUTO DISTRIBUTION", the number
of component is different. Execute the optimization of each ma-
chine.
(meaning)The nozzles which are currently attached are not the right
combination for the PCB about to be manufactured.
(cause)The wrong combination of nozzles was used when the setup
was changed.
(remedy)Attach the correct nozzles, following the instructions on
the display.
(meaning)This is the display showing the nozzle settings required
for the PCB about to be manufactured. It is not an error message.
(cause)None
(remedy)Check to make sure the nozzles which have been speci-
fied match those displayed before starting production.
(meaning)The settings for the recognition unit are not correct.
(cause)The recognition unit has not been specified in the compo-
nent data; a recognition unit which does not actually exist has been
specified in the component data; or the component is one which
cannot be recognized with the specified recognition unit.
(remedy)Go back to the editing screen and specify the correct rec-
ognition unit.
(meaning)The head specified in the mounting data is already being
used with different nozzles for other components, and nozzles can-
not be specified for picking up the currently specified components.
(cause)An attempt was made to use the same head to pick up com-
ponents which require different nozzles.
(remedy)Go back to the editing screen and change the head num-
ber.
ERROR MESSAGES LIST
Ea00155 Ea00156 Ea00157 Ea00158 Ea00159 Ea00160 Ea00161 Ea00162 Ea00163 Ea00164 Ea00165PLEASE CHECK FOR ANY ILLEGAL RUNNING CON-
DITION
Check followings. If all OK, please continue.
ProductionShould be [WithVacChk].
Vision AlignShould be [UseVision].
PCB Fix Device Not Equipped device is not available.
Ent. Stopper Available if is equipped.
PCB Trans Mode Should be [Normal].
PCB Size is not within range.
PCB DATA ERROR
The nozzle for the component specified in the mount data
does not exist in nozzle station.
Mount data765
Component data150
PCB DATA ERROR
The head specified in the mount data cannot align the
component.
Mount data765
Component data150
COMPONENT DATA ERROR
Feeder Position must be T eaching for tray feeder compo-
nent.
Mount data765
Component data150
PCB DATA ERROR
The mount data has a component that cannot be attached
to the specified nozzle type.
Mount data 765
Component data150
PCB DATA ERROR
The component cannot be handled by any nozzle.
Mount data765
Component data150
PCB DATA ERROR
The component size is bigger than the laser window size
of LASER alignment module.
Mount data765
Component data150
PCB DATA ERROR
Illegal Comp.Amount or TrayAmount
Specified in the component data.
In case using "Alternate Component" function or "Count
Out Stop", Y-Component Amount in TRAY information is
necessary to input data.
Mount data
Component data
Name
PCB DATA ERROR
Illegal Pallet-Start and Last number specified in the com-
ponent data.
Mount data765
Component data150
PCB DATA ERROR
Pickup position in tray unit is outside the moving area.
Mount data765
Component data150
axes LX
PCB DATA ERROR
Too much local fiducial data are found.
(meaning)The operating conditions which have been specified are
not appropriate for production.
(cause)The production conditions have not been set for a vacuum
check; the regular image processing correction is not being used; a
PCB securing method has been selected which is not available
with the machine; the regular transport mode is not being used; or
the PCB size is not within the specifications.
(remedy)Go back to the editing screen and change the operating
conditions, or change the settings for the operating conditions.
(meaning)The nozzle used with the components specified in the
mounting data does not exist in the nozzle station.
(cause)The head setting is wrong and a nozzle which can be used
to pick up the components does not exist in the nozzle station, or
the component setting is wrong and there is no nozzle which can
be used to pick up the components.
(remedy)Go back to the editing screen and check the mounting
and component data.
(meaning)The head specified in the mounting data does not corre-
spond to the recognition unit which corresponds to the components.
(cause)The wrong head number has been specified, or the wrong
recognition unit has been specified.
(remedy)Go back to the editing screen and correct the recognition
unit or the head number.
(meaning)T eaching must be used for the position at which tray com-
ponents to be picked up.
(cause)The pickup position coordinates have been specified auto-
matically.
(remedy)Go back to the editing screen and use teaching to change
the pickup position coordinates. Also use teaching to correct the
pickup coordinates.
(meaning)The head specified in the mounting data does not con-
tain the right nozzle for picking up the specified components.
(cause)The wrong head number has been specified, or the wrong
nozzle has been specified for use with the components.
(remedy)Go back to the editing screen and edit the mounting data
or the component data.
(meaning)No nozzle exists which can be used to pick up the com-
ponents specified in the mounting data.
(cause)There is a problem with the specification of the pickup nozzle
in the component data.
(remedy)Go back to the editing screen and edit the component
data.
(meaning)The components specified in the mounting data are out-
side of the range for which laser recognition is possible.
(cause)An attempt was made to use laser recognition with compo-
nents which are too big.
(remedy)Go back to the editing screen and change the recognition
unit.
(meaning) Setting for number of components or number of trays in
component data is incorrect.
(cause) Number of components or number of trays has not been
specified, or illegal value has been set.
(remedy) Go back to edit screen and edit number of components
or number of trays.
(meaning)There is a problem with the starting or ending pallet num-
ber in the component data.
(cause)A number which does not exist has been specified as the
starting or ending pallet number, or an ending number has been
specified which is larger than the starting number.
(remedy)Go back to the editing screen and edit the starting or end-
ing pallet number.
(meaning)The pickup position for components in the external tray
is not within the movement range of the external tray axis.
(cause)The coordinates for the pickup position in the component
data are not appropriate.
(remedy)Go back to the editing screen and re-teach the pickup
position.
(meaning)The number of local fiducial data exceeds the allowable
limit.
(cause)The number of local fiducial is too large.
(remedy)Go back to the editing screen and reduce the number of
local fiducial being used.
Ea00166
Ea00167
Ea00168
Ea00169
Ea00170
Ea00171
Ea00172
Ea00173
Ea00174
Ea00175
Ea00176
PCB DATA ERROR
This machine is not equipped with a Dump station.
Component data150
NO COMPONENT
Hit the [ESC] key to go next step. Hit the [ENTER] key to
recover this component again.
Mount data765
Component data150
PCB DATA ERROR
PCB BADMARK, BLOCK BADMARK, LOCAL
BADMARK and PRECEDING PICKING cannot be ex-
ecuted at the same time.
PCB DATA ERROR
You can't use alternative component function for tray com-
ponent.
Mount data765
Component data150
PCB DATA ERROR
Alternative component is on the different table from the
original one.
Mount data765
Component data150
PCB DATA ERROR
Required Nozzle for alternative component is different
from original one.
Mount data765
Component data150
Component runs out.
Will you switch component?
Press [ENTER] to switch, others not to.
Current component150
Feeder set position21
Alternative component151
Feeder set position22
PCB DATA ERROR
Feeder Type for alternative component is different from
original one.
Mount data765
Component data150
PCB DATA ERROR
Setting for alternative component must end original one.
Mount data765
Component data150
PCB DATA ERROR
When using component check function, there must be
PriDispense data which is pointed by fiducial number in
mount data.
Mount data765
PreDispense data1
PCB DATA ERROR
When using component check function, Mark number in
Predispense data must be set which is used by mount
data.
Mount data765
PreDispense data1
(meaning)A dump station has been specified in the component data
even though no dump station has been installed in the machine.
(cause)Same as above.
(remedy)Go back to the editing screen and change the dump method
specified in the component data.
(meaning)When the PCB was checked for components following
placing, no components were found on it.
(cause)There was an error in placing earlier components on the
PCB, or the sensor has not been adjusted correctly.
(remedy)If the error has occurred even though components were
actually placed on the PCB, simply press the ESC key. If no compo-
nents have actually been placed on the PCB, press the Enter key to
place those components once again.
(meaning)When the bad mark function is being used, the preced-
ing picking function cannot be used.
(cause)The bad mark and preceding picking functions cannot be
used in combination.
(remedy)Go back to the editing screen and cancel either the pre-
ceding pickup function or the bad mark function.
(meaning)The alternative component function has been indicated
when there are no more components left on the tray.
(cause)Same as above.
(remedy)Go back to the editing screen and set a value of "0" for the
alternative component function.
(meaning)The tables for the original components and the alterna-
tive components are different.
(cause)The original components have been specified for Table A
and the alternative components for T able B, or the reverse.
(remedy)Go back to the editing screen and change the feeder set-
ting number in the component data, so that movement is made to
the same table.
(meaning)Different nozzles have been specified for the original com-
ponents and the alternative components.
(cause)Same as above.
(remedy)Go back to the editing screen and check the nozzle set-
ting in the component data.
(meaning)The components have been judged as having run out,
because of a pickup error. This asks whether or not alternative com-
ponents should be used
(cause)Because of a pickup error, the system has decided that com-
ponents have run out. To change to alternative components, press
the Enter key. If not changing to alternative components, press any
other key to continue using the original components. If original com-
ponents still exist but cannot be picked up because of a problem
with the feeder or for another reason, a change to alternative com-
ponents cannot be executed.
(remedy)Check the feeder status and either switch to alternative
components, or continue using the original components.
(meaning)The feeder containing the alternative components is dif-
ferent from that containing the original components.
(cause)Same as above.
(remedy)Go back to the editing screen and change the feeder be-
ing used in the component data.
(meaning)When using the component check function, which is a
special function there is a problem with the PCB data.
(cause)The check coordinates specified by the point fiducial num-
ber in the placing data are not included in the pre-dispensing data.
(remedy)Create the check coordinates in the pre-dispensing data.
(meaning)When using the component check function, which is a
special function there is a problem with the PCB data.
(cause)No mounting data number has been specified in the pre-
dispensing data which contains the check coordinates.
(remedy)Specify the mounting data number in the pre-dispensing
data.
ERROR MESSAGES LIST
Ea00177 Ea00178 Ea00179 Ea00180 Ea00181 Ea00182 Ea00183 Ea00184 Ea00185 Ea00186 Ea00187 Ea00189 Ea00190PCB DATA ERROR
When using component check function, you must pre-
pare some Mark data. But it doesn't exist or is not suit-
able.
Mount data765
PreDispense data1
Mark data1
PCB DATA ERROR
CountOutStop must be same among alternative compo-
nents group.
Mount data765
Component data150
PCB DATA ERROR
Specified alternative component doesn't exist.
Mount data765
Component data150
PCB DATA ERROR
Feeder type of the component is different from the one of
the fixed component data.
Mount data765
Component data150
PCB DATA ERROR
Failed to read the fixed component data.
Mount data765
Component data150
PCB DATA ERROR
Specified fixed component doesn't exist.
Mount data765
Component data150
PCB DATA ERROR
The number of block repeat data exceeds limitation.
Maximum quantity is 765 .
PCB DATA ERROR
Component Name must be same among alternative com-
ponents group.
Mount data765
Component data150
PCB DATA ERROR
Usage of UpdateGroupNo must be same among alterna-
tive components group.
Mount data765
Component data150
PCB DATA ERROR
Local badmark position is outside moving area.
Mount data3
Local Badmark data5
Axes X
PCB DATA ERROR
No mark data available for the local badmark. Or the mark
data is not for badmark.
Mount data7
Mark data2
PCB DATA ERROR
Pickup position is outside moving area for soft landing
motion.
Mount data765
Component data150
Axes Z1
PCB DATA ERROR
Mount position is outside moving area for soft landing
motion.
Mount data765
Component data150
Axes Z1
(meaning)When using the component check function, which is a
special function there is a problem with the PCB data.
(cause)No mark information for bad marks has been specified in
the pre-dispensing data which contains the check coordinates.
(remedy)Create the mark information for the bad marks.
(meaning)Components which are organized in a series by the al-
ternative component settings do not have the same count stop set-
tings.
(cause)Alternative components in a series have different count stop
settings, so they will either stop or not stop.
(remedy)Standardize the settings.
(meaning)The specified alternative components do not exist.
(cause)There are no alternative components that match the set-
ting.
(remedy)When using alternative components, create data for the
alternative components corresponding to the specified number, or
do not specify alternative components.
(meaning)The feeder type specified in the PCB data is different
from that in the fixed components data.
(cause)A different type of feeder has been specified in the PCB
data from that specified in the fixed components data.
(remedy)Change one setting or the other so that they match.
(meaning)An error occurred when reading the fixed component data.
(cause)No fixed component data file exists in the machine, or the
fixed components data file has been destroyed.
(remedy)Copy the fixed component data from the backup disk.
(meaning)The specified component data does not exist.
(cause)The fixed component data corresponding to the fixed com-
ponent data number specified in the mounting data does not exist.
(remedy)Do not use the fixed component data, or create new fixed
component data.
(meaning)The number of block repeats exceeds the rated limit.
(cause)The specified number of block repeats exceeds the maxi-
mum limit of 512.
(remedy)Specify a number of block repeats that is 512 or less.
(meaning)The names of several components in a series of alterna-
tive components are different.
(cause)The names of all alternative components must be the same.
(remedy)Specify the names of alternative components linked in a
series so that all of the names are the same.
(meaning)In the component data for a series of alternative compo-
nents, there are some data which refer to fixed component data
and some which do not.
(cause)With alternative components, the fixed component data ref-
erences for series component data must be the same.
(remedy)Standardize the settings so that the fixed component data
is either referenced or not referenced for all of the alternative com-
ponent data in the series.
Please input correct position of Local Badmark.
(meaning)The mark data for the specified not an badmark does not
exist.
(cause)No mark data exists.
(remedy)Create the mark data.
(meaning)QFP components cannot be picked up using this mount-
ing method because of an incorrect setting in the pickup heights.
(cause)
(remedy)Check the settings for pickup heights.
(meaning)When the QFP mounting method is being used, the
mounting position height is not within the soft limit.
(cause)When the QFP mounting method is being used, the setting
for the mounting position height is outside of the soft limit.
(remedy)Check the setting for the mounting position height.
Ea00191
Ea00192
Ea00193
Ea00194
Ea00195
Ea00197
Ea00198
Ea00199
Ea00200
Ea00201
Ea00202
Ea00203
PCB DATA ERROR
No nozzle to attach to the head.
AxisTable A
Head2
The number of possessed nozzle may not be enough.
Current nozzles on heads are different from the nozzles
necessary for this PCB.XY TABLE[Upper = Head No.,
Lower = Nozzle Type]
Head 1 2 3 4 5 6 7 8
Nzl. 1 1 1 2 2 2 2 2
Please check each heads equipped with nozzles as
shown below.
XY TABLE[Upper = Head No., Lower = Nozzle Type]
Head 1 2 3 4 5 6 7 8
Nzl. 1 1 1 2 2 2 2 2
PCB DATA ERROR
Component will interfere with other nozzles.
Mount data765
Component data150
Head2
PCB DATA ERROR
PCB width is outside moving area.
Axes LW
PCB SIZE ERROR
Width of PCB is out of range.
S p D a t[P LT n u m_i n f0](m m)
<=
[P C B W i d t h]
<=
SpDat[PLTnum_inf1](mm)
Please set width of PCB again.
PCB DATA ERROR
No local badmark data is set to "Note" for executable
mounting data. During production, "Note" data is ignored.
So if you want to use local badmark function, set this "
Exec". If not, set "0" for BadMk in mounting data.
Mount Data6
Local Badmark Data3
PCB DATA ERROR
The PCB has too many mount data.
NOZZLE CHANGE ERROR
Failed to pick up a nozzle. Please check the sensor of
the nozzle station and adjust height, angle and position
data of the nozzle station.
Head No.2
Station No. 11
NOZZLE CHANGE ERROR
Failed to store a nozzle. Please check the sensor of nozzle
station and adjust height, angle and position data of the
nozzle station.
Head No.2
Station No.11
DOWNLOAD WINDOW DATA ERROR
Failed to download the window data of the laser unit.
Please Power OFF the machine and check the connec-
tion of the laser unit.
NOZZLE STATION ERROR
One or more nozzle(s) are not present on the nozzle sta-
tion. Please check the sensors of the nozzle station and
insert the appropriate nozzle(s).
Head No.2
(meaning)The specified nozzle cannot be attached to the head.
(cause)Because the setting for the number of nozzles is wrong, there
are not enough nozzles to be attached to the head, or it is not pos-
sible to use more than the current number of nozzles.
(remedy)If the nozzles are available, change the setting for the num-
ber of nozzles In any other case, create PCB data which does not
specify a head using the same nozzles.
(meaning)The nozzles which are currently attached are not the right
combination for the PCB about to be manufactured.
(cause)The wrong combination of nozzles was used when the setup
was changed.
(remedy)Attach the correct nozzles, following the instructions on
the display.
(meaning)This is the display showing the nozzle settings required
for the PCB about to be manufactured. It is not an error message.
(cause)None
(remedy)Check to make sure the nozzles which have been speci-
fied match those displayed before starting production.
(meaning)The component is interfering with the adjacent nozzle.
(cause)Because the component is large, it is interfering with the
nozzle next to it.
(remedy)Create the appropriate data and try again.
(meaning)The PCB width is not within the soft limit.
(cause)An attempt was made to use a PCB which is not within the
specifications, or there is something wrong with the PCB width set-
ting.
(remedy)Check the PCB width setting.
(meaning) PCB width is out of range being used.
(cause) PCB width has not been set within a range of $$$ mm (mini-
mum) to ### mm (maximum).
(remedy) Set PCB width to value within a range of $$$ mm to ###
mm.
If you want to use local badmark function. Set "skip?" parameter
"Exec". If you don't want to use set "0" in mount data
(meaning)The nr. of mount data exceeds limit.
(cause)The nr. of mount data exceeds limit.
(remedy)Delete some mount data. Or delete some skip data in block
repeat and etc.
(meaning)The nozzle could not be picked up.
(cause)The nozzle station sensor may be defective, or the height,
angle, or XY coordinates may not have been correctly adjusted in
the nozzle station information.
(remedy)Adjust the sensor. Also, re-adjust the nozzle position, angle,
and height in the nozzle station information.
(meaning)An error occurred when housing the nozzle.
(cause)The nozzle station sensor may be defective, or the height,
angle, or XY coordinates may not have been correctly adjusted in
the nozzle station information.
(remedy)Check the operation of the nozzle station sensor. Also, re-
adjust the nozzle position, angle, and height in the nozzle station
information.
(meaning)An error occurred when transferring window data to the
laser recognition unit.
(cause)An error occurred in sending the data because of noise or
another factor, or the laser recognition unit has become disconnected
from the I/O board.
(remedy)Check the laser recognition unit connections, and then turn
the power supply off and try running the machine again. Check to
see how often the problem occurs, and contact the manufacturer if
necessary.
(meaning)Several nozzles are produced from the nozzle station of
the specified head.
(cause)The nozzle station sensor may be defective, or several
nozzles have been removed from the nozzle station.
(remedy)Make sure the correct nozzles are stored in the nozzle
station, or check the operation of the nozzle station sensor.
ERROR MESSAGES LIST
Ea00204|Ea00205Ea00206Ea00207Ea00220Ea00221Ea00222Ea00223Ea00230Ea00231Ea00232NOZZLE STATION ERROR
There is no nozzle present for next sequence. Please check nozzle station data.Head No.2Station No.11
NOZZLE STATION ERROR
There is more than one nozzle for next sequence. Please check sensors of the nozzle station and insert the appro-priate nozzle(s).Head No.2Station No.11
DATA ERROR
The next mount sequence specifies that more than three heads are used or the head number used is 3 or more.Please check the mount data.
DATA ERROR
The next mount sequence specifies that more than three heads are used or the head number used is 3 or more.Please check the mount data.
BACKLIGHT POSITION ERROR
1. Ensure all nozzles not in use are in station.
2. Ensure the sensor knows nozzles are there.
3. Push EMG sw. and pull up no.2 head to up-end, push down no.1 head to lower pos.
4. In case the step 1-3 had not solved problem, Please move backlight to right position by CHANGE BACKLIGHT command.
NOZZLE CHANGE ERROR
Now, head is picking the component. Head can't change the nozzle.
OPERATION ERROR
1. Ensure all nozzles not in use are in station.
2. Ensure the sensor knows nozzles are there.
3. Push EMG sw. Check the safety of head, nozzles,nozzle station.
4. In case the step 1-3 had not solved problem, Please ensure safety by manual.
NOZZLE STATION CLAMPING ERROR
Unable to clamp nozzles in the nozzle station.Correct the condition of the nozzle station.4-Point Fiducial Data Error
Fiducial No.5
6
Setting of [Type] is not correct. Please set like this,No. 5 --> [4Local-M]No. 6 --> [4Local-S]
4-Point Fiducial Data Error
Fiducial No.5
6
Fiducial No.5
6
Setting of [Mark] is not correct. Please set same number.4-Point Fiducial Data Error
Fiducial
No.56
Distance between point and another point is too short.Please set this distance more than 5(mm). Please set coordinates of 4-point again.
(meaning)The nozzle intended for use is not in the nozzle station.(cause)The nozzle which is planned for use has not been specified in the nozzle station information.
(remedy)Check the settings in the nozzle station information.
(meaning)The nozzle station contains more than one of the same nozzle.
(cause)Two of the same nozzle have been specified in the nozzle station information.
(remedy)Check the nozzle station information.
(meaning)A head number of 3 or higher has been specified in the mounting data for a mounter which has only two heads.(cause)A head number of 3 or more has been specified.
(remedy)Change the head number in the placing data to 1 or 2.(meaning)Vision recognition is specified with head 2.
(cause)With this machine, vision recognition cannot be carried out using head 2.
(remedy)Change the head number to 1, or change to laser recog-nition.
(meaning)The backlighting illumination is dangerously positioned.(cause)When an attempt was made to change nozzles, the nozzles could not be changed because the position of the backlighting illu-mination was dangerous.
(remedy)Check to see that all of the nozzles are in the nozzle sta-tion, and that the sensor reacts to all of the nozzles in the nozzle station. Next, press the Emergency Stop button and move head 2to its upper end and head 1 below the backlighting illumination Then use the backlighting illumination movement command to move the backlighting illumination to the right.
(meaning)The nozzle cannot be replaced because a component has been picked up.
(cause)Two causes are possible: the head vacuum is on, or the head vacuum is on and a component has been detected by the vacuum level sensor.
(remedy)Remove the component from the nozzle or turn off the head vacuum.
Accident happened for YV-120 machine Nozzle changing is failed.According to the message and recover this accident
(meaning)Although the upper plate of the nozzle station slides and two sensor for both edge (only single side for YVL80) detect the actual action of the plate, at least 1 sensor do not response to the
command to slide the plate.
(cause)qPlate is mechanically stuck. The position or the sensitivity of the sensor is not adjusted.
(remedy)Repair the sliding plate, or adjust the sensor.Please set fiducial data according to "Error Message".Please set 4 point fiducial data like shown in "Error Message".Please set 4 point fiducial data like shown in "Error Message".Ea00233Ea00234Ea00235Ea00236Ea00237Ea00238Ea00239
Ea00240
Ea00241
Ea00242
Ea00243Ea00244
Ea00245
4-Point Fiducial Data Error
Fiducial
No.5
6
In quadrilaterals which is composed of 4-point fiducial,distance between one point and one side of quadrilater-als is less than 5(mm). Please set coordinates of 4-point again.
4-Point Fiducial Data Error Fiducial No.5
6
In quadrilaterals which is composed of 4-point fiducial,there is interior angle which is over 180 degree. sage.Please set coordinates of 4-point again.4-Point Fiducial Data Error Fiducial No.5
6
It is impossible to use this fiducial number which is se-lected in this Mount Data, because this data is [4Local-S]. Please use [4Local-M] Fiducial number of 4-point fi-ducial.
4-Point Fiducial Data Error Fiducial No.4
It is impossible to use this fiducial data, because this data is [Note]. Please change from [Note] to [Exec].PCB DATA ERROR Mount data No.4Fiducial data No.6
It is impossible to use this fiducial data, because this data is [Note]. Please change from [Note] to [Exec].4-Point Fiducial Data Errorpe Error Mount data No. 6Fiducial data No. 2
3
Coordinate of mount point is out of range of 4-point-fidu-cial. to use this function in Please don't use this 4-point fiducial for this mount point.Data Warning
The piece of block that you defined in PCB Information is different from piece of local badmark.
In this case, machine cannot count Block Numbers in Production History. If you want to count Block Numbers,change number of block in PCB Information.PCB DATA ERROR
No mark data available for the local fiducial. Or the mark data is not for fiducial.Mount Data 1Mark Data 2PCB DATA WARNING
Height of component is out of range for "Multi Cam".Component Data 2
It may be impossible to recognize this component by us-ing "Multi.Cam". It is necessary to check whether this component is able to be recognized by using "Multi.Cam"in [ADJUST ASSISTANT]. To continue "Data-Check",press any key.
MARK DATA WARNING
Templet image can't be downloaded to the vision.?Did you create templet image of target mark??Don't you make too many mark data in one PCB??Don't you want to use too many kind of mark?PCB DATA ERROR
Effective data was not found. There is no data to https://www.wendangku.net/doc/425646958.html,e 'PASS'.
PCB DATA ERROR
There is no mark pattern data. Some pattern matching function is used for fiducial mark, but it has no pattern matching data. This data was made by executing of [Ad-just Assistant] in Mark Information.PCB DATA ERROR
This component body height is too high. So this compo-nent is cannot recognize by equipped camera.Mount Data 10Component Data 5
Please set 4 point fiducial data like shown in "Error Message".
Please set 4 point fiducial data like shown in "Error Message".
Please set 4 point fiducial data like shown in "Error Message".
Please set 4 point fiducial data like shown in "Error Message".
Please set 4 point fiducial data like shown in "Error Message".
Please set 4 point fiducial data like shown in "Error Message".
Set same number of block in PCB Information as total local badmark number.
(meaning)The mark data for the specified not an fiducial does not exist.
(cause)No mark data exists.(remedy)Create the mark data.
(meaning)It may be impossible to recognized this component by using "Multi.Cam" because height of this component is out of range for "Multi.Cam"
(remedy)Please check recognition of this component in [ADJUST ASSISTANT].
(meaning) No effective data in the PCB data.(remedy) Use "PASS".
(meaning) There is no data for pattern matching.
(remedy) Make data for pattern matching of fiducial mark in mark information.
(meaning) This component is too high for its height.(remedy) Check camera coordinate data.
ERROR MESSAGES LIST
Ea00246 Ea00247 Ea00248 Ea00249 Ea00250 Ea00251
Ea00260 Ea00261
Ea00262 Ea00270 Ea00271 Ea00272 Ea00273PCB DATA ERROR
This component body size is too big.gh. So this compo-
nent is cannot recognize by equipped camera.
Mount Data10
Component Data5
PCB DATA ERROR
"Mount Action" reserved component number is "Fine
Type", but fine mode reserved head is "Impossible".
Mount data10
Head number5
Please reserve component number not "Fine Type", etc.
COMPONENT DATA ERROR
Feeder Type for this component was not defined. Specify
the feeder type data in Component Info.
Mount Data12
Component Data3
COMPONENT DATA ERROR
Feeder Position must be "Teaching" or "Relative" for stick
feeder component. Input Feeder Pos_X,Y:
In case "Teaching", from the datum of machine origin.
In case "Relative", from the datum of 8mm tape feeder
pickup position.
Component data3
COMMUNICATION ERROR
Failure of communicating with LOADER. One of the fol-
lowing could cause this error:
q LOADER or UNROADER is turned off power.
w LOADER or UNROADER is in emergency stop.
e LOADER or UNROADER is in auto-running.
r LOADER or UNROADER has already received PCB
width data after power-on.
If you don't want to repeat communicating with LOADER
Please push [TAB] keys.
If you want to repeat communicating with LOADER Please
push other keys.
DUMP STATION DATA ERROR
The feeder number used for dump station is not defined.
It must not be 0. Please confirm it.
DUMP STATION DATA ERROR
The feeder number used for dump station is not suitable.
In case of SM112, if this number for A-table is defined
more than 101, then this error will happen. Please con-
firm it.
DUMP STATION DATA ERROR
The X,Y position of dump station is not suitable. All heads
must be reach on this position, but the current coordi-
nate is out of it. In case of SM112, dump station may be
set about from 16 to 40 feeder location number. Please
correct X,Y coordinate of dump station.
PCB DATA ERROR
There is no dispense head for dot dispensing. Check the
head type and nozzle type in 3-2-A1-[Head Offset].
Dot Dispense data11
PCB DATA ERROR
Dot dispensing position is outside moving area.
Dot Dispense data3
Axes X
Checking dot dispensing data. Please wait a moment.......
Dot Dispense data4
Block number3
PCB DATA ERROR
Local badmark position of dispense data is outside mov-
ing area.
Dispense data4
Local Badmark data3
Axes X
(meaning) This component is too big for its height.
(remedy) Check camera coordinate data.
(meaning) The head "FineMode" is "Impossible " cannot act by
"FineType".
(cause) Reserved head is FineMode Impossible, but reserved com-
ponent is "FineType".(remedy) Please do one of following ways.
? Change headnum Finemode Possible.
? Change component not Finetype.
? Change component data other type
? Change "FineMode" "Possible".
(meaning) Feeder Type was not defined yet.
(cause) It seems that component package parameter was changed
after feeder type was defined. So, feeder type was changed to "Not
Defined"
(remedy) Select right feeder type.
(meaning) Feeder position is set to "Automatic" but this is a stick
feeder component.
(cause) Stick feeder must set its feeder set position to "Teaching"
or "Relative".
(remedy) Set right setting for Feeder Position (Teaching or Rela-
tive). And input Feeder Pos_X,Y parameter.
In case "Teaching", input from the datum of machine origin
In case "Relative", input from the datum of 8mm tape feeder pick
up position
(meaning) Failure of communicating with LOADER.
(cause) Cause is shown in "Error Message".
(remedy)Please remove cause.
This message is not "Error Message".
(meaning)
(cause)None
(remedy)None
(meaning)Feeder number for dump station is 0.
(cause)Feeder number for dump station must be more than 1.
(remedy)Please set number again.
(meaning)Feeder number for dump station is 0.
(cause)There is no dump station on the table which feeder for a
component is attached.
(remedy)If no dump station, please abort to use. Please change
feeder location on same table to dump station. Please set more
than 1 in feeder number for dump station.
(meaning)Feeder number for dump station is 0.
(cause)Because all heads must be reached on this coordinate, but
current pos. is out of it.
(remedy)Please change the position of dump station, and change
the coordinate again.
(meaning)Illegal dispense head was defined in dot dispense data.
(cause)The head does not exist, or the head number is not dis-
pense head.
(remedy)Please input right head number.
(meaning)X,Y position of Dot Dispense data is out of moving area.
(cause)The position is out of software limit.
(remedy)Please set right X, Y position or set right head number.
(meaning)Data check about dot dispensing data is being now car-
ried on.
(cause)This is not error message.
(remedy)Please wait until data check finish.
(meaning)Local badmark position defined in Dot dispense data is
out of moving Area.
(cause)Local badmark position is out of software limit.
(remedy)Please input right local badmark position.
Ea00274
Ea00275
Ea00276
Ea00277
Ea00278
Ea00279
Ea00280
Ea00281
Ea00282
Ea00283
Ea00284
Ea00285
Ea00286
Ea00287
PCB DATA ERROR
There is no local badmark data for the dot dispense.
Dispense Data4
Local Badmark Data3
PCB DATA ERROR
There is no mark data of local badmark available for the
dot dispense data.
Dot Dispense Data4
Local Badmark data3
Mark data5
PCB DATA ERROR
No local badmark data is set to "Note" for executable dot
dispense data. During production, "Note" data is ignored.
So if you want to use local badmark function, set this "
Exec". If not, set "0" for BadMk in dot dispensing data.
Dot Dispense Data4
Local Badmark Data3
4-Point Fiducial Data Error
Dot Dispense Data No4
Fiducial Data No.3
It is impossible to use this Fiducial number which is se-
lected in this Dot Dispense Data, because this data is
[4Local-S]. Please use [4Local-M] Fiducial number of 4-
point fiducial.
PCB DATA ERROR
Dot Dispense Data No.4
Fiducial data No.3
It is impossible to use this fiducial data, because this data
is [Note]. Please change from [Note] to [Exec].
PCB DATA ERROR
No fiducial data available for the dot dispense local fidu-
cial.
Dot Dispense data4
Fiducial data3
PCB DATA ERROR
No mark data available for the dot dispense local fidu-
cial.
Dot Dispense data10
Fiducial data5
Mark data2
Checking pre dispensing data.
Please wait a moment.......
Pre Dispense data4
Block number3
PCB DATA ERROR
Pre dispensing position is outside moving area.
Pre Dispense data3
Axes X
PCB DATA ERROR
There is no dispense head for pre dispensing.
Pre Dispense data11
Head number4
PCB DATA ERR
It is impossible to use "Point Fiducial" for Dispense. Please
check the mount data or fiducial data.
Dot Dispense data5
Fiducial data3
PCB DATA ERR
Illegal unit for pre dispensing. Defined unit for that head
is out of range for adequate unit.
Pre Dispense data5
Head number3
Unit30
PCB DATA ERR
Illegal unit for dot dispensing. Defined unit for that head
is out of range for adequate unit.
Dot Dispense data4
Head number2
Unit70
DOT STATION PITCH ERR
Dot station pitch either X direction or Y direction must be
set "0". Please check the dot station pitch X,Y.
(meaning)Local badmark data for dot dispense data does not ex-
ist.
(cause)Local badmark data have not defined in local badmark in-
formation yet.
(remedy)Please define local badmark data, if you use this function.
(meaning)There is not mark data for local badmark.
(cause)The mark data of Local badmark data for dot dispense have
not defined.
(remedy)Please define mark data in mark information for local
badmark of dot dispense data.
(meaning)The local badmark data of the dot dispense data is "Note"
data.
(cause)Local badmark that is "Note" is ignored during in running
condition.
(remedy)Please input "Exec" data of local badmark for dot dispense
data.
(meaning)The fiducial number of dot dispense data is "4Local-S"
data.
(cause)"4Local-S" data is not for setted in fiducial number of dot
dispense data.
(remedy)Please set "4Local-M" number.
(meaning)The fiducial number of dot dispense
(cause)"Note" data is ignored in running.
(remedy)Set "Exec" from "Note".
(meaning)There is no fiducial data for dot dispense data.
(cause)The fiducial number of dot dispense has not defined yet.
(remedy)Please make fiducial data
(meaning)There is no mark data for fiducial data of dot dispense
data.
(cause)The mark data was not made yet.
(remedy)Please make mark data of fiducial of dot dispense, or if
you have already prepared mark data, set that mark number.
(meaning)Data check about pre dispensing data is being now
carryed on.
(cause)This is not error message.
(remedy)Please wait until data check finish.
(meaning)X,Y position of Pre Dispense data is out of moving area.
(cause)The position is out of software limit.
(remedy)Please set right X, Y position or set right head number.
(meaning)Illegal dispense head was defined in pre dispense data.
(cause)The head does not exist, or the head number is not dis-
pense head.
(remedy)Please input right head number.
Please don't use "Point Fiducial" for Dispense.
Non adequate dispensing unit was defined. Please set head num-
ber "0", to select head automatically, or input adequate value for
dispensing unit that is defined in NOZZLE-SPEC Information.
Non adequate dispensing unit was defined. Please set head num-
ber "0", to select head automatically, or input adequate value for
dispensing unit that is defined in NOZZLE-SPEC Information.
(meaning)DOT STATION PITCH ERR
(cause)Dot station pitch either X direction or Y direction must be
set "0".
(remedy)Please check the dot station pitch X,Y.
ERROR MESSAGES LIST
Ea00288 Ea00289 Ea00290
Ea00300 Ea00301 Ea00302 Ea00303 Ea00304 Ea00305 Ea00306DOT STATION MAX MATRIX NUMBER ERR
Please set max matrix number to more than 1. Please
check the max matrix number.
DOT STATION DATA ERR
All heads can not be able to reach to dot station. Please
check the dot station position X,Y.
Head number X
Axis X
NOZZLE SPEC DATA ERROR
Failed to read the nozzle spec information. Please pre-
pare correct nozzle spec information. Select this com-
mand by
YVOS2....3-3-[A4 NOZZLE SPEC.INF]-[SM86D Type]
MACHINE.3-1-[A4 NOZZLE SPEC.INF]-[Shift]+[Enter]
Machine SM86D
file NO?\NZL_TIM.STS
Tray unit error : The component is not placed correctly on
the traverser station. If the component is on the station,
please remove it.
Mount data765
Component data153
Station2
Next tray position is for the next pick sequence.
(X= 6 , Y= 3)
Tray unit error : Returned component is not placed cor-
rectly on the traverser station. If the component is on the
station, please remove it.
Mount data765
Component data153
Station2
Tray unit error : Returned component is not placed cor-
rectly on the traverser station. If the component is on the
station, please remove it.
Mount data765
Component data153
Pallet9
Next tray position is for the next pick sequence.
(X= 6 , Y= 3)
Tray unit error : Returned component is not placed cor-
rectly on the traverser station. If the component is on the
station, please remove it.
Mount data765
Component data153
Station2
Next tray position is for the next pick sequence.
(X= 6 , Y= 3)
Tray unit error : Returned component is not placed cor-
rectly on the traverser station. If the component is on the
station, please remove it.
Mount data765
Component data 153
Station2
Tray unit error : Returned component is not placed cor-
rectly on the traverser station. If the component is on the
station, please remove it.
Mount data765
Component data153
Station2
Tray unit error : Failed to store the pallet. T o start produc-
tion again, please return the pallet to its assigned maga-
zine.
Mount data765
Component data153
Pallet9
(meaning)DOT STATION MAX MATRIX NUMBER ERR
(cause)Please set max matrix number to more than 1.
(remedy)Please check the max matrix number.
(meaning)DOT STATION DATA ERR
(cause)All heads can not be able to reach to dot station.
(remedy)Please check the dot station position X,Y.
(meaning)NOZZLE SPEC DATA ERROR
(cause)Failed to read the nozzle spec information.
(remedy)Please prepare correct nozzle spec information.
(meaning) The tray changer was not able to place the supply com-
ponents on the traverser. If extra parts have been placed on the
specified traverser, remove them.
(cause)The pickup sensor on the station was not able to decide
correctly whether or not there was a component on the traverser.
(remedy) If there are extra components on the traverser, remove
them. If there is no problem with the components, and the sensor
has malfunctioned, re-adjust the sensor.
(meaning)Components which were returned from the main unit
could not be placed correctly on the traverser.
(cause)Components from the main unit were not placed correctly
on the traverser or fell off during transport.
(remedy)If components have fallen off, remove those components.
If the sensor judges that there are components on the traverser
when in actuality there are none, re-adjust the sensor.
(meaning)Components could not be picked up from the tray.
(cause)There were no components on the tray when the attempt
was made to pick them up, or components fell off when being moved
from the tray to the traverser.
(remedy)If components have fallen off, remove those components.
If components have run out, supply more.
(meaning)The external tray changer was not able to place compo-
nents properly on the traverser.
(cause)Components fell off of the external tray changer when be-
ing transported, or the sensor on the traverser judged that there
were no components on the traverser, even though there were.
(remedy)If components have fallen off, remove those components.
Adjust the pickup sensor for the traverser so that it judges correctly
whether or not there are components on the traverser.
(meaning)An error occurred when picking up components from the
traverser.
(cause)Components which should have been on the traverser were
not there, or an attempt was made to pick up components from the
traverser but the pickup head sensor or the traverser sensor was
not able to judge correctly whether there were components on the
traverser.
(remedy)Re-adjust the sensors, or, if there are components which
have fallen off, remove them.
(meaning)An error occurred when unknown component is on the
traverser station
(cause)Reset operation was done when some component is on
the traverser station Or traverser sensor was not able to judge the
existence of component.
(remedy)Please remove the component on the traverser station.
Or re-adjust the sensors of traverser.
(meaning)The pallet could not be housed in the magazine.
(cause)A mechanical problem occurred when the attempt was made
to house the pallet in the magazine.
(remedy)Press the Emergency Stop button and return the pallet to
the magazine manually.
Ea00307
Ea00308
Ea00310
Ea00311
Ea00312
Ea00313
Ea00314
Ea00315
Ea00316
Ea00317
Ea00320
Ea00330
Ea00350
Ea00351
Tray unit error : Failed to pull out the pallet. To start pro-
duction again, please return the pallet to its assigned
magazine.
Mount data765
Component data153
Pallet9
Tray unit error : The hook action was performed incor-
rectly. Please check the following items:
1. Pallet (No. 9) access position.
2. The hook nail.
If the pallet is out of the magazine, then:
1. Make sure to push EMERGENCY STOP ON.
2. Remove the pallet from the stage section.
3. Return the pallet to its magazine.
Tray unit : The tray unit head or traverser station has a
component attached to its nozzle (pad). After removing
the component, please press any key.
Tray unit error : Abort the RESET process. If a pallet is
out of the magazine, please return it to its assigned maga-
zine.
Tray unit : Tray unit is working now! Please wait.....
Tray unit error : The pallet is out of the magazine. Return
the pallet to its assigned magazine.
Tray unit error : The door is open. Please close the door.
Tray unit error : Failed to store the pallet. T o start produc-
tion again, please return the pallet to its assigned maga-
zine.
Tray unit error : Failed to pull out the pallet. To start pro-
duction again, please return the pallet to its assigned
magazine.
Tray unit error : The door is open. Please close the door.
Something wrong with door and check one.
Tray unit error : Unknown error
Now, head of machine or tray-changer is picking the com-
ponent. If "SET PALLET" will be executed, component
will drop from head. If you execute "SET PALLET", re-
move component from head and hit [Space] key. If you
cancel "SET PALLET", hit other key.
EMERGENCY STOP ON
The tray unit pallet is out of the magazine. When you push
[READY], make sure followings.
1. Can you keep on safety for another persons?
2. Have you kept on machine moving area?
3. Have you returned a pallet to magazine?
INTERLOCK ERROR
The tray unit pallet is out of the magazine. When you push
[READY], make sure followings.
1. Can you keep on safety for another persons?
2. Have you kept on machine moving area?
3. Have you returned a pallet to magazine?
(meaning)An error occurred when taking the pallet out of the maga-
zine.
(cause)For mechanical reasons, an error occurred when the pallet
was being taken out of the magazine.
(remedy)If the pallet has been ejected from the magazine too
abruptly, press the Emergency Stop button and return it to the maga-
zine manually.
(meaning)The hook did not respond correctly to an Open or Close
instruction.
(cause)The hook has not grasped the pallet at the correct position.
(remedy)Re-insert the hook at the correct position in the pallet, and
start the operation again from the beginning. If the pallet has been
ejected from the magazine too abruptly, however, press the Emer-
gency Stop button and return it to the magazine manually.
(meaning) Component exists in external tray changer which should
not be there.
(cause) Component pickup error by external tray traverser. Traverser
has skipped a component because of incorrect teaching of pickup
position or traverser position, or pickup error has been made by
main head traverser. Possibly, vacuum sensor of external tray
changer head or traverser station is incorrectly adjusted.
(remedy) Check component pickup position, traverser coordinates
on main unit side, and coordinates for traverser station on external
tray changer side. Adjust vacuum sensor of external tray changer
head and vacuum sensor of traverser station.
(meaning)This is a notification that the reset process has been in-
terrupted.
(cause)An interlock emergency stop instruction or similar instruc-
tion has been issued.
(remedy)If a pallet has been forcibly ejected return it to the maga-
zine.
(meaning)This is a notification that the tray changer is in operation.
(cause)None
(remedy)Please wait.
(meaning)The pallet has been forcibly ejected from the magazine.
(cause)Same as above.
(remedy)Return the pallet to the magazine.
(meaning)Operation cannot begin because the door of the external
tray changer is open.
(cause)The door of the external tray changer is open.
(remedy)Close the door which is open.
(meaning)An error has occurred in housing the pallet in the maga-
zine.
(cause)None
(remedy)Press the Emergency Stop button and return the pallet to
the magazine manually.
(meaning) An error occurred in taking the pallet out of the maga-
zine.
(cause)None
(remedy)Press the Emergency Stop button and return the pallet to
the magazine manually.
The door that normally closed is open. May be the door is broken.
(meaning)An internal problem has occurred in the tray changer.
(cause)The software version does not match.
(remedy)First, contact the manufacturer and then re-install the soft-
ware.
Remove the component from head of machine or Tray-Changer.
(meaning)The pallet has been forcibly ejected from the magazine.
(cause)None
(remedy)Press the Emergency Stop button, return the pallet to the
magazine, and press the Ready button.
(meaning)The pallet has been forcibly ejected from the magazine.
(cause)None
(remedy)Return the pallet correctly to the magazine and start the
operation again.
ERROR MESSAGES LIST
Ea00352 Ea00399 Ea00405
Ea00430 Ea00431 Ea00432
Ea00500 Ea00501 Ea00502 Ea00503 Ea00504 Ea00505 Ea00508ORIGIN IMCOMPLETE
The tray unit pallet is out of the magazine. When you push
[READY], make sure followings.
1. Can you keep on safety for another persons?
2. Have you kept on machine moving area?
3. Have you returned a pallet to magazine?
Manual Tray changer error
No response from Manual Tray changer for more than
10sec.
NO DEFINED DOT WAS FOUND.
The dispense fluid may be in short or the nozzle may be
clogged up.
Head number
Remove cause of this error. Use FILL UP CYLINDER
command in 1/1/D4 RUNNING UTILITY to confirm the
glue is ready in the cylinder.
[Sp.Function] ERROR
This function is NOT available for this machine.
Because in [Position] page of [3/2/A1 SELECT TARGET],
R data of [Locate pin] and [Edge Clamp] is not between -
5 and +5.
Change [Sp.Function] to [NOT USE].
[Sp.Function] ERROR
T o use this function, the R data of [Blk Repeat Info.] should
be between -5 and +5.Or change [Sp.Function] to [NOT
USE].
Component data
Name
[Sp.Function] ERROR
A component with its [Pick Angle] to be [0/SIM], should
be located on the front feeder plate.
Or change [Sp.Function] to [NOT USE].
Mount data SpDat[MNTnum_inf0]
Component data
Name
Now reading data. Please wait a moment....
Now reading data. Please wait a moment....
DATA READING ERROR
Failed to read data.
PCB DATA ERROR
Failed to write data.
PCB DATA ERROR
No PCB has been selected. Select PCB by [D1 SWITCH
PCB DATA]
Creating new PCB data now. Please wait a moment.....
dispense machine.
(meaning)The pallet has been forcibly ejected from the magazine.
(cause)None
(remedy)Press the Emergency Stop button and return the pallet to
the magazine.
(Meaning)During using special function to handle manual tray feeder
automatic exchanging system, the system do not turn on the ready
signal for 10 second.
(Cause)q Spend out of tray.w Stuck of tray.e The power of the sys-
tem is off.r The air pressure is not supplied for the system.t Some
trouble in the system.
(Remedy)q Supply tray.w Align the tray.e Power on.r Supply
air.t Adjust the system.
(meaning) Specified position is outside of soft limit.
(cause) Axis cannot move outside of soft limit.
(remedy) Enter correct position.
(Meaning)Although the special function for SIMM/DIMM 8head si-
multaneous picking, is used, 5 degrees or more value is in the R
data of [locate pin position] or [PCB corner], which prevent the spe-
cial function to be used.
(Cause)If the PCB has actually 5 or more degrees on the working
position, this function is not available.
(Remedy)Turn off the special function, or correct the wrong angle
data, or adjust conveyor units so that the PCB angle to be less than
5 degrees.
(Meaning)Although the special function for SIMM/DIMM 8head si-
multaneous picking, is used, 5 degrees or more value is in the R
data of [block repeat data], which prevent the special function to be
used.
(Cause)If the Block has actually 5 or more degrees on the working
position, this function is not available.
(Remedy)Turn off the special function, or correct the wrong angle
data.
(meaning)This indicates that the PCB data is being read.
(cause)None
(remedy)Please wait.
(meaning)This indicates that the PCB data is being read.
(cause)None
(remedy)Please wait.
(meaning)An error occurred in reading the data
(cause)The file may have been destroyed.
(remedy)The relevant data could not be read. If there is a backup
copy, copy the data from the backup and use it.
(meaning)An error occurred in writing the PCB data.
(cause)The hard disk is full, or there is a problem with the disk.
(remedy)First check the condition of the disk If there is a problem
with the number of files, delete any unnecessary files and then try
writing the data again.
(meaning)Please specify the PCB data first.
(cause)Another command was issued before specifying which PCB
is to be edited.
(remedy)First use the edit target switching command to specify the
file to be edited.
(meaning)This is an indication that new PCB data is being created.
(cause)None
(remedy)Please wait.
(meaning) Specified position is outside of soft limit.
(cause) Even though sub-window does not open, command has
been used in PCB information to open sub-window, or [F4] key has
been used.
(remedy) None
Ea00509
Ea00510
Ea00511
Ea00512
Ea00515
Ea00516
Ea00517
Ea00518
Ea00530
Ea00531
Ea00532
Ea00533
Ea00534
Ea00535
No more PCB files can be edited (Max 10 files).
In this menu, repeated patterns can be defined. Press
[ENTER] key to enter this menu. Press any other key to
abort.
In this menu, dispense actions can be defined. Press [EN-
TER] key to enter this menu. Press any other key to abort.
In this menu, point-fiducial, local-fiducial and 4-point-fi-
ducial can be defined. Press [ENTER] key to enter this
menu. Press any other key to abort.
CAUTION: Ready to load database information into Se-
lected records. Any adjusted parameters in the selected
records will be overwritten.
Push the [SPACE] key to execute.
Push the [ESC] key to cancel this operation.
CAUTION: Ready to save selected records of compo-
nent or mark data into the Database.
(Reverse of usual way)
Push the [SPACE] key to execute.
Push the [ESC] key to cancel this operation.
CAUTION: Ready to save all records of component or
mark data into the Database. (Reverse of usual way)
Push the [SPACE] key to execute.
Push the [ESC] key to cancel this operation.
Production History data will be deleted.
Press the [SPACE] key to execute, or any other key to
abort.
No Data base number is specified. If you would like to
perform a 'Set from Database', then please input a Data
base number in the SUB WINDOW.
0 : means that the DataBase number is not specified.
CAUTION : Ready to load Component information from
machine Data base to ALL components in the PCB com-
ponent data base. Any adjusted parameter in the current
PCB component data base will be lost. Push the [SPACE]
key to execute. Push the [ESC] key to cancel this opera-
tion.
CAUTION: Amount of data exceeded the limit for auto-
running. Reduce the number of data. Amount of 'Mount
Data', 'Component Info.', 'Mark Information', 'Block Re-
peat', 'Fiducial Mark', 'PreDispense' and 'DotDispense'
cannot exceed 2560. And 'Component Inf' cannot exceed
255.
ERROR:PRD HISTORY does not exist on the disk. Copy
to Machine first.
ERROR: If copy selected lines or insert 1 line, the end of
data will be over the maximum number of lines.
ERROR: Replace command cannot be executed in this
condition. Now Replace function is for MOUNT informa-
tion. If you want to execute Replace function, set current
window as MOUNT information.
(meaning)An attempt was made to edit 10 or more PCB files at
once.
(cause)A large number of PCB files were opened without saving
previous files first.
(remedy)Save PCB data files which have already been opened,
before opening another file.
(meaning)This notifies the user that editing of block repeat data is
beginning.
(cause)None
(remedy)Press the Enter key.
(meaning)This notifies the user that the editing screen for adhesive
dispensing is being accessed.
(cause)None
(remedy)Press the Enter key.
(meaning)This notifies the user that the editing screen for point fi-
ducial data is being accessed.
(cause)None
(remedy)Press the Enter key.
(Meaning)This is warning before the [SET FROM DATABASE] com-
mand for 2 or more component data at once.
(Cause)Operation to execute [SET FROM DATABASE] command
for 2 or more component data had been done.
(Remedy)Press [SPACE] to execute command, or press[ESC] to
cancel the command.
(Meaning)This is warning before reverse set of 2or more compo-
nent data into the database at once.
(Cause)The operation to execute reverse set of 2or more compo-
nent data into the database had been done.
(Remedy)Press [SPACE] to execute command, or press[ESC] to
cancel the command.
(Meaning)This is warning before reverse set of all component data
into the database at once.
(Cause)The operation to execute reverse set of all component data
into the database had been done.
(Remedy)Press [SPACE] to execute command, or press[ESC] to
cancel the command.
(Meaning)This is warning to initialize the production history data.
(Cause)Going to initialize the production history.
(Remedy)Press [SPACE] to execute command, or press[ESC] to
cancel the command.
(meaning) The database information setting command was issued,
or the F7 key pressed, without specifying the database number.
(cause)Same as above.
(remedy)Enter any value other than 0 for the database number on
the sub-screen (the right-hand screen).
(meaning)This notifies the user that all of the component data will
be overwritten by the database information.
(cause)None
(remedy)To execute the process, press the Space key. To cancel it,
press the ESC key.
(meaning)Too much PCB data exists.
(cause)Data has been copied or additions made, so that the result-
ing data exceeds the specifications.
(remedy)Delete any data which is not being used, or if the amount
of data exceeds the specifications, distribute the data between sev-
eral machines, so that data for any one machine is within the speci-
fications.
(meaning)There is no production history information.
(cause)An attempt was made to view the production history infor-
mation for a PCB for which there is no such information yet.
(remedy)With the YVOS2, read the production history information
from the machine. With the machine, there is no production history
information until PCBs have actually been produced, so do not try
to open the information.
(meaning) Too many data to exceed maximum data numbers.
(cause)If copying had executed, result is over of limited data num-
bers.
(remedy)Quit of this operation, or decrease data numbers that you
have selected.
(meaning)Replace command is not effective for this window.
(cause)Replace command can be executed in MOUNT information
ERROR MESSAGES LIST
Ea00540 Ea00541 Ea00542 Ea00543
Ea00544 Ea00545 Ea00546 Ea00549 Ea00550 Ea00551 Ea00552 Ea00555 Ea00556
Ea00557 Ea00558 Ea00559 Ea00560Processing Data. Please wait a moment.....
CAUTION: Now going insert data.
But, it is dangerous for not fitting data, because data num-
ber will be changed. Push the [ENTER] key to execute.
Push the other key to cancel this operation.
CAUTION: Now going delete empty data area. But, it is
dangerous for not fitting data, because data number will
be changed. Push the [ENTER] key to execute. Push the
other key to cancel this operation.
ERROR: Following copying is impossible.
1. Between PCB data and all data
2. Between Component data and the other data
3. Between Mark data and the other data
4. Except among Mount data, PreDispense data, and
DotDispense data
5. Except among Block Repeat data, Point Fiducial data,
and Local Bad data
CAUTION: Note data is exist. If execute, block conver-
sion is not available. Push the [ENTER] key to execute.
Push the other key to cancel this operation.
ERROR: This command is available to Mount-Data, Parts-
Data, and DotDispens-Data only. Push the [ENTER] key
to cancel this operation.
CAUTION: Data not found. After reference, The data was
not found.
ERROR:
This machine doesn't have production log data.
Please confirm whether using this function.
Teach 2nd position for AVERAGE TEACHING.
[SHIFT+F10]: to continue next (max 4)
[F10]: to decide value
Teach 3rd position for AVERAGE TEACHING.
[SHIFT+F10]: to continue next (max 4)
[F10]: to decide value
Teach last position for AVERAGE TEACHING. You can-
not teach more than four positions.
[F10]: to decide value
Please teach another side position on the diagonal line
for DISTANCE TEACHING.
[F10]: to decide value
EMG.STOP ON or ORIGIN INCOMPLETE. You cannot
do teaching or tracing.
TEACH & TRACE condition is not ready.
Select TEACH UNIT, SPEED, and FID. CORRECTION
at [B0 TEACH,TRACE CONDITION].
X-Comp. Amount or Y-Comp. Amount is less than 1.
You cannot do DISTANCE TEACHING.
X-TrayAmount or Y-TrayAmount is less than 1. You can
not do DISTANCE TEACHING.
Pallet-StartNo has an illegal value.
You can not do teaching or tracing.
(meaning)This notifies the user that data is being processed.
(cause)None
(remedy)Please wait.
(meaning)This is a warning that an attempt has been made to in-
sert or copy component data items.
(cause)None
(remedy)This is a warning message. To proceed with the changes,
press the Enter key.
(meaning)This is a warning that an attempt has been made to de-
lete filler component data items.
(cause)None
(remedy)This is simply a warning message. To proceed with the
changes, press the Enter key.
(meaning)The copying is impossible.
(cause)You did impossible copying.
(remedy)Do possible copying.
Be careful to execute the delete or copy command. If "NOTE" data
is lost, it is not available to back the original data from block con-
verted data.
This command is available to Mount-Data, Parts-Data, and
DotDispens-Data only.
After reference, The data was not found.
“Yes” has been set for error log in machine configuration, so error
log is created when production is executed.
(meaning)This notifies the user that teaching is in progress.
(cause)None
(remedy)None
(meaning)This notifies the user that teaching is in progress.
(cause)None
(remedy)None
(meaning)This notifies the user that teaching is in progress.
(cause)None
(remedy)None
(meaning)This notifies the user that the system is in the middle of
distance teaching.
(cause)None
(remedy)None
(meaning)Conditions have not been met when teaching or tracing
is attempted.
(cause)An attempt was made to initiate teaching or tracing during
an emergency stop, or before the origin point is reached.
(remedy)First cancel the emergency stop, and if a return to the
origin position has not been carried out, execute that command.
(meaning)Conditions for teaching or tracing have not been speci-
fied.
(cause)Same as above.
(remedy)Specify the teaching unit and other information with the
D0 teaching/tracing conditions before carrying out the teaching or
tracing.
(meaning)A value of 1 or less has been entered for the component
quantity in the component quantity information.
(cause)Same as above.
(remedy)None
(meaning)An attempt was made to initiate tray teaching with a value
of 1 or less entered for the tray quantity in the tray quantity informa-
tion.
(cause)Same as above.
(remedy)None
(meaning)The starting pallet number is not correct.
(cause)The starting pallet number which has been input is not cor-
rect.
(remedy)First input the correct pallet number and then try the op-
eration again.(remedy)Change current window to MOUNT informa-
tion.
Ea00561
Ea00562
Ea00563
Ea00564
Ea00565
Ea00570
Ea00571
Ea00572
Ea00573
Ea00574
Ea00590
Ea00601
The fiducial recognition has not been completed although
the TEACH,TRACE CONDITION is set to use FIDUCIAL
CORRECTION.
Select FIDUCIAL CORRECTION to be ON and do the
recognition of mark again, or FIDUCIAL
CORRECTION to be OFF, at [B0 TEACH,TRACE CON-
DITION].
Type of fiducial recognition is not selected. Please set
the item of PCB Fiducial or BLOCK Fiducial to "Use" in
the PCB information.
Mark data is not ready. Please prepare correct mark data.
All coordinates of the fiducial mark are (0.0).
Fiducial correction does not work with this condition.
Please set correct coordinates.
Undefined TrayChanger had been selected as 'Feeder
Type'. Correct 'Feeder Type' data.
ALIGNMENT ERROR
Setting of the alignment module is not correct. One of the
following could cause this error:
? Alignment module is not specified.
? Alignment module is not equipped.
? Alignment module cannot handle this component.
? This component is too large to alignment module.
ALIGNMENT TYPE ERROR
1. Component Database
Alignment type is 'undefined'.
2. Mark Database
Marktype is 'Not Specify'.
PARAMETER-SEARCH ERROR
Failure of parameter-search of the component!
Please check body-parameter of the component, for ex-
ample 'body size x'.
PCB DATA ERROR
Illegal component shape data or component data is not
defined.
COMPONENT DATA ERROR
It is impossible to execute "DRAW THE SHAPE(CMP)".
Please check next.
(1) "Alignment Module" is "Non".
(2) "Alignment Type" is "Undefined".
(3) Alignment module cannot handle this component.
MACHINE DATA ERROR
Failed to read machine data.
DATA ERROR
The number of used feeder exceeds your possession.
Feeder group PNEUMATIC Type
Feeder type 8mm tape
(meaning) Although fiducial correction has been set to “Yes” in T each,
Trace condition, no fiducial marks have been recognized.
(cause) Same as ìMeaning?.
(remedy) Set value once more in T each, Trace condition, and select
“Yes” for fiducial correction. Then run fiducial mark recognition func-
tion.
(meaning)The type of fiducial correction has not set yet.
(cause)The fiducial item must be set "Use" to PCB, BLOCK, or both.
(remedy)Set the fiducial item in the PCB information to PCB, BLOCK,
both.
(meaning)There is no mark data for the fiducial recognition func-
tion.
(cause)Same as above.
(remedy)The data for the mark number specified by the fiducial mark
parameter in the PCB information needs to be defined as the rel-
evant number in the mark information. Check to see that this data
has been defined.
(meaning)All of the fiducial mark coordinates are set to 0.
(cause)No coordinate data has been entered for the fiducial marks.
(remedy)Input the correct coordinates.
(meaning)The tray changer specified in the component data does
not exist on this machine.
(cause)The setting indicates use of a tray changer which does not
exist on this machine.
(remedy)Correct the setting for the feeder type.
(meaning)The setting for the recognition unit is wrong.
(cause)The recognition unit has not been specified; a recognition
unit which does not exist has been specified; recognition of that
component is not possible with the recognition unit that has been
specified; or the component is too large to use laser recognition.
(remedy)Edit the setting so that it is correct.
(meaning)Either the correction type or the mark function has not
been specified.
(cause)If the component database is being used, the type of cor-
rection has not been specified. If the mark database is being used,
the mark function has not been specified.
(remedy)With a component database, specify the correction type.
With a mark data base, specify the mark function correctly.
(meaning)An error occurred in optimizing the component param-
eters.
(cause)Component optimization was not possible.
(remedy)First check to see if basic data such as the component
shape is correct, and then try the function again.
(meaning)The settings for the component shape information are
inappropriate, and the component data cannot be transferred to vi-
sion data.
(cause)There is inappropriate data among the component shape
information.
(remedy)Go back to the editing screen and correct the data.
(meaning)It is impossible to execute [ DRAW THE SHAPE (CMP) ]
command.
(cause) 1."Alignment Module" is "Non".
2."Alignment Type" is "Undefined"
(remedy)Please set these parameters.
(meaning)Failed to read machine data.
(cause)Incorrect size of machine data of some machine data files
are lost.
(remedy)Copy machined data from back-up disk.
(meaning)The number of feeders specified for use in the data cre-
ation function exceeds the number available, so the setup is impos-
sible.
(cause)
(remedy)If the number of feeders being used is wrong, use the con-
figuration mode to correct the feeder quantity information. If there
are actually too few feeders, buy more.
ERROR MESSAGES LIST
Ea00602 Ea00603
Ea00604
Ea00605 Ea00610 Ea00611 Ea00620 Ea00621 Ea00622 Ea00623 Ea00624 Ea00625
Ea00642 Ea00643DATA ERROR
The number of used nozzle exceeds your possession.
Machine1
Nozzle_type2
DATA ERROR
The number of component data exceeds system limit.
Machine2
DATA ERROR
The number of mount data exceeds system limit.
Machine2
DATA ERROR
The nozzle is not distributed to head.
Machine SM120
?Some nozzles cannot pick the interfering component.
Check the nozzle type of each components.
?Luck of nozzle number. Check the nozzle number and
head spec. inf..
Failed to access feeder quantity data file.
Failed to access nozzle quantity data file.
DATA ERROR
No component data exists.
Machine2
PCB CUK93001
Component150
DATA ERROR
No fiducial data exists for the mount data.
Machine2
PCB CUK93001
Mount765
Fiducial1
DATA ERROR
No mark data exists.
Machine2
PCB CUK93001
Mark1
DATA ERROR
No badmark data exists for the mount data.
Machine2
PCB CUK93001
dispense765
Badmark1
DATA ERROR
No fiducial data exists for the dispense data.
Machine2
PCB CUK93001
dispense765
Fiducial1
DATA ERROR
No badmark data exists for the dispense data.
Machine2
PCB CUK93001
dispense765
Badmark1
Dispense machine is not exist.
Failed to open dispense information.
(meaning)The number of nozzles planned for use exceeds the num-
ber available for processing.
(cause)The number of nozzles used to manufacture the data cur-
rently being planned is not enough for the actual processing.
(remedy)If the setting for the number used in processing is wrong,
correct it in the machine configuration. If there are actually too few
nozzles, purchase more, or use the YV112 to create data for the
places where nozzles are to be secured and used.
(meaning)The number of component data exceeds the specifica-
tions.
(cause)Components assigned to the specified machine exceed the
specifications.
(remedy)Shift some of the component data assigned to that ma-
chine to another machine.
(meaning)The number of mounting data exceeds the specifications
for that machine.
(cause)Same as above.
(remedy)Set up the specified components on another machine.
(meaning)In no-nozzle change machine, nozzle is not distributed
to each head.
(cause)Some component is too big size to interfere to nearest
nozzle(head).
(remedy)Check the component size and nozzle type. Check the
number of nozzle and the setting of head spec. inf..
(meaning)An error occurred in accessing the data file containing
the number of feeders to be used.
(cause)There is a problem with the hard disk
(remedy)Try creating the data again from the beginning. If it cannot
be recovered, contact the manufacturer.
(meaning)An error occurred in accessing the data file containing
the number of feeders to be used.
(cause) There is a problem with the hard disk
(remedy)Try creating the data again from the beginning. If it cannot
be recovered, contact the manufacturer.
(meaning)There is no component data.
(cause)Same as above.
(remedy)Create the specified component data.
(meaning)There is no fiducial data.
(cause)Same as above.
(remedy)Create the specified fiducial data.
(meaning)There is no mark data.
(cause)Same as above.
(remedy)Create the mark data.
(meaning)There is no badmark data.
(cause) Same as above.
(remedy)Create the specified badmark data.
(meaning)There is no fiducial data.
(cause)Same as above.
(remedy)Create the specified fiducial data.
(meaning)There is no badmark data.
(cause)Same as above.
(remedy)Create the specified badmark data.
Please select the "Exist" of Dispense Head in MCH_CONFIG.
Fail to make the temporary file.
Ea00645
Ea00647
Ea00648
Ea00649
Ea00650
Ea00651
Ea00653
Ea00658
Ea00660
Ea00661
Ea00662
Ea00663
Ea00664
CAUTION: Now going to convert the data from "Exec" to
"Note" in Mount, Block repeat, Local fiducial and Local
badmark. So, "Exec"data will be deleted. Push the [EN-
TER] key to execute. Push the [ESC] key to cancel this
operation.
"Note" data need to execute the convert from block con-
verted data to original data is not exist.
Machine YV112
CAUTION: Amount of Mount data that executed block
conversion exceeded 2500. Amount of data exceeded
the limit for auto-running. Reduce the number of data.
Amount of 'Mount Data", 'Component Info,' , 'Mark Infor-
mation', 'Block Repeat', 'Fiducial Mark', 'PreDispense' and
'DotDispense' cannot exceed 2560. Push the [ENTER]
key to continue. Push the [ESC] key to cancel this opera-
tion.
There is only one "Exec" data in Block repeat.
PCB DATA ERRORNFORMATION ERROR
No alignment module for the component.
Machine2
PCB CUK93001
Component1
PCB DATA ERROR Feeder Information
No dump station for the component. Or the table of the
dumpstation is different from the one of the component.
Machine2
PCB CUK93001
Component1
DOT DISPENSE SORT TIMEOUT ERROR
Dispense sort was interrupted by time out error. Dispense
sort was finished, but it is contained the data that stopper
may interfere with other dispense data.
Please check the following:
?Illegal Diameter, Stopper and Pitch data of the nozzle
spec.
COMMAND ERROR
1. [ADJUST ASSISTANT] command is not available for a
component with positive "FixCmpRef."
2. [DRAW THE SHAPE(CMP)] command is not available
for a component with positive "FixCmpRef."
DATA ERROR
Failed to quote component details from its Data Base.
Component 150
specifies an illegal database number.
CheckPoint: DataBase Number
DATA ERROR
Failed to quote mark details from its Data Base.
Mark 150
specifies an illegal database number.
CheckPoint: DataBase Number
DATA ERROR
Failed to set up component or mark information from
Database. MAIN WINDOW should be component info. or
mark info.
Or indicated database may not exist.
Or failed to set up component or mark information into
Database. The indicated record may be protected by pass
word level.
FILE ERROR
Failed to read PCB Data.
DATA ERROR
Failed to set up Fixed feeders at its position.
Component 150
specifies an impossible set position.
The component that feeder position is "Teaching" is ex-
ist.
Change the "FeederPosition" into "Automatic".
Change the "MOUNT DATA CONDITION" into "FEEDER
MOVE".
This is a warning message.
Check the existence of "Note" data in Mount, Block repeat, Local
fiducial, Local badmark.
Calculated mount data over 2500. So check and decrease the
amount of Mount, Block repeat, Local fiducial and Local badmark
within 2560.
This PCB data is not for block. Block data need more than two "Exec"
data in Block repeat.
(meaning)Suitable alignment module for the component is not
equipped on the machine.
(cause)There is an error in the setting in the alignment module for
the component or the component must be mounted by the other
machine.
(remedy)Correct the erroneous setting.
(meaning)Though the component must be dumped to the dump
station, the machine is not equipped with a dump station properly.
(cause)There is an error in the setting in the dump way for the com-
ponent or the machine data. Or the table of the dump station is
different from the table where the component is fixed.
(remedy)Correct the erroneous setting.
(meaning)Dispense sort was interrupted by timeout error.
(cause)Illegal Diameter, Stopper and Pitch data of the nozzle spec.
(remedy)Please check the nozzle spec data.
(meaning)These commands are not available for component with
positive "FixCmpRef.".
(remedy)Use these commands to components data in PCB
[STATIC_COMPONENTS].
(meaning)An error occurred when setting data from the database.
(cause)There is no information in the database corresponding to
the specified database number.
(remedy)Use the database list command to check the existing da-
tabase numbers, and specify an existing number.
(meaning)An error occurred when setting data from the database.
(cause)There is no database corresponding to the specified data-
base.
(remedy)Use the database list command to check the existing da-
tabase numbers, and specify an existing number.
(meaning) Data cannot be set from database.
(cause) An attempt was made to use database setting function on
screen other than component information or mark information
screen.
(remedy) Use [F3] key to switch to component information or mark
information screen.
(meaning)An error occurred in reading the PCB data.
(cause)?gPCB data with an asterisk (*) was selected; a machine
which has not been registered was selected; or the PCB data has
been destroyed.
(remedy)In the first two cases, correct the operation. In the last case,
copy the data from the backup disk.
(meaning)An error occurred in attaching the fixed feeder because
of the data created.
(cause)Another fixed feeder already exists in that position, so there
is no space to attach the specified feeder.
(remedy)Find the feeder which is interfering with the fixed feeder,
and remove it, or delete the specification of the fixed feeder which is
causing the problem. If the component that feeder position is
"TEACHING", change to "AUTOMATIC" and execute the optimiza-
tion.
ERROR MESSAGES LIST
Ea00665 Ea00666 Ea00667 Ea00668
Ea00669 /B
Ea00669 /A
Ea00670 /B
Ea00670 /A
Ea00671 Ea00672
Ea00673 /B
Ea00673 /A
Ea00674DATA ERROR
Failed to distribute nozzles.
DATA ERROR
Failed to distribute mount data.
FILE ERROR
Failed to write PCB Data.
Failed to read Machine Equipment Data.
DATA GENERATOR OBJECT ERROR
Dummy file for DATA GENERATOR doesn't exist.
Possible cause :
1.Object PCB hasn't been selected.
2.Dummy file was deleted because of error.
Counter measures :
1.Select PCB.
2.Select [A1 OBJECT SELECTION] and exit.
DATA GENERATOR OBJECT ERROR
Dummy file for DATA GENERATOR doesn't exist.
Possible cause :
1.Object PCB or line hasn't been selected..
2.Dummy file was deleted because of error.
Counter measures :
1.Select PCB and line.
2.Select [A1 OBJECT SELECTION] and exit.
DATA GENERATOR OBJECT ERROR
This command is not available until you select PCB data.
DATA GENERATOR OBJECT ERROR
This command is not available until you select PCB data
and line.
You have not specified a Machine Number. Please se-
lect, at least, one number.
The dummy file for current object PCB will be deleted.
Will you continue? To abort this process, press [ESC] key.
Nozzle settings are shown below.
A TABLE:[Upper = Head No., Lower = Nozzle Type]
Head 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Nzl. 1 1 1 2 2 2 2 2 2 2 2 3 3 4 4 5
B TABLE:[Upper = Head No., Lower = Nozzle Type]
Head 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Nzl. 1 1 1 2 2 2 2 2 2 2 2 3 3 4 4 5
Nozzle settings are shown below.
Machine2
A TABLE:[Upper = Head No., Lower = Nozzle Type]
Head 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Nzl. 1 1 1 2 2 2 2 2 2 2 2 3 3 4 4 5
B TABLE:[Upper = Head No., Lower = Nozzle Type]
Head 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Nzl. 1 1 1 2 2 2 2 2 2 2 2 3 3 4 4 5
This PCB is already selected.
(meaning)An error occurred in the nozzle layout when the data was
created.
(cause)If a feeder has already been fixed in that position, the nozzle
could not be positioned in a place where it is possible to pick up
components.
(remedy)Change the position of the fixed feeder.
(meaning)An error occurred in the layout in the mounting data.
(cause)If the data is too complex, an error occurs in the mounting
data and the feeders cannot be positioned.
(remedy)Shift part of the data to another machine.
(meaning)An error occurred in writing the PCB data.
(cause)There is no space available on the hard disk, or there is a
problem with the hard disk.
(remedy)If there is no space available, back up any unnecessary
PCB data and then delete it. In any other case, check to see how
often the problem occurs, and contact the manufacturer.
(meaning)An error occurred when reading the model information.
(cause)The software versions do not match, or the model setting
does not match the registered machine data.
(remedy)Register the machine data again and check the versions.
If the versions are different, contact the manufacturer.
(meaning)The dummy file which has to serve as a target for creat-
ing the data does not exist.
(cause)The PCB name has not been selected; the dummy file has
been erroneously deleted; or no line has been selected
(remedy)Select the PCB line.
(meaning)Because PCB data is not selected, the command is not
available.
(cause)Same as above.
(remedy)Select PCB data before executing the command.
(meaning)Because PCB data,line is not selected, the command is
not available.
(cause)Same as above.
(remedy)Select PCB, line before executing the command.
(meaning)The machine number which serves as the target for cre-
ating data has not been selected.
(cause)Same as above.
(remedy)Select the machine.
(meaning)The dummy file of PCB data which currently serves as
the target for creating data will be lost if the command about to be
executed is actually executed.
(cause)Same as above.
(remedy)If losing the dummy file will cause problems, press the
ESC key. If the dummy file can be deleted, press any other key.
(meaning)This shows how the nozzles will be attached as speci-
fied by the PCB data, following creation of the data.
(cause)None
(remedy)None
(meaning)The PCB you are trying to select has already been se-
lected.
(cause)Same as above.
(remedy)None
Ea00675
Ea00676
Ea00677
Ea00678
Ea00679
Ea00680
Ea00681
Ea00682
Ea00683
Ea00684
/B
Ea00684
/A
Ea00690
You cannot select any more PCB.
No type of nozzle can pickup the component.
Component150
Check Point:
Required Nozzle(Component data)
Nozzle Information
No head to attach the nozzle to in order to pickup the
component.
Component 150
Check Point:
Nozzle Setting (In case of NO_NOZZLE_SUGGESTION)
Feeder Position (In case of fixed feeder)
Un-used Head (In case of 112)
Failed to distribute feeder.
No place to fix the component.
Component 150
Check Point: Fix the position of the component.
Failed to copy PCB data.
NOZZLE SET INFORMATION ERROR
The selected nozzle cannot be fixed to this head.
COMMAND ERROR
[A2 NOZZLE SETTING] is available only in the case that
you select EDITING for NZL.CONDITION SEL.
But you can change to EDITING temporarily. (while you
don't exit from making data mode) If you want to change,
push the [ENTER] key. If you don't want to change, push
any other key.
No head available to handle the component.
Component 150
Check Point:
Component Size
Required Nozzle(Component data)
Wait a moment while
copying PCB data....
Nozzle settings are shown below.
XY TABLE[Upper = Head No., Lower = Nozzle Type]
Head 1 2 3 4 5 6 7 8
Nzl. 1 1 1 2 2 2 2 2
Nozzle settings are shown below.
Machine 2
XY TABLE[Upper = Head No., Lower = Nozzle Type]
Head 1 2 3 4 5 6 7 8
Nzl. 1 1 1 2 2 2 2 2
There is no more than two mount data.
In this condition, this function is not available. You can not
select "REPLACE" or "MULTIPLY COMPONENT" when
Component data is not available.
(meaning)The number of PCBs you are trying to select as fixed
PCBs for data creation exceeds the allowable number
(cause)An attempt was made to register five or more PCBs as fixed
PCBs.
(remedy)Select one of the PCBs already registered as a fixed PCB
and cancel it.
(meaning)An attempt was made to pick up components without an
appropriate nozzle.|
(cause)The setting in the component data for the nozzles to be used
is wrong.
(remedy)Go back to the editing screen and check the component
data.
(meaning)There is no head to which a nozzle which can be used to
pick up the components can be attached.
(cause)If the setting for the recommended nozzle is set to "None",
the nozzles has already been decided by the user, and there is no
empty space; or a fixed feeder is being used, and the appropriate
nozzles cannot be attached to a head which will reach that feeder.
Also, it may be that a head has been installed which cannot move
into the work area, so the nozzle cannot be attached to it.
(remedy)Go back to the editing screen and change the nozzle posi-
tion or the feeder position.
(meaning)An error occurred in the feeder layout when creating the
data.
(cause)Because the data is too complex, ultimately there are no
more places where feeders can be attached. Or there are too many
feeders, so that the layout is logistically impossible
(remedy)Try fixing the setting position for the component where the
problem is occurring, or shift that component to another machine.
(meaning)An error occurred in copying the PCB data.
(cause)There is no space available on the hard disk, or there is a
problem with the hard disk.
(remedy)If there is no space available, back up any unnecessary
PCB data and then delete it. In any other case, check to see how
often the problem occurs, and contact the manufacturer.
(meaning)When the nozzle configuration was edited, a setting was
used which attaches a nozzle to a head which can not accommo-
date that nozzle.
(cause)Same as above.
(remedy)Do not attach that nozzle to that head.
(meaning)The nozzle setting is possible only when the nozzle set-
ting conditions are edited manually.
(cause)The nozzle setting was selected even though the nozzle
setting conditions must be edited manually.
(remedy)Do not change that setting, or edit the setting conditions
manually.
(meaning)No head exists which can be used with the components.
(cause)Because the components are too big, there is no head to
which an appropriate nozzle can be attached, or there is something
wrong with the component data setting specifying the nozzle to be
used.
(remedy)Go back to the editing screen and check the component
data.
(meaning)PCB data is being copied. This is not an error message.
(cause)None
(remedy)Please wait until the data has been copied.
(meaning)The bulk substitution and component separation functions
cannot be used because there is no data in the placing information.
(cause)No placing information exists.
(remedy)Input the placing data.
ERROR MESSAGES LIST
Ea00691 Ea00692 Ea00693
Ea00700 Ea00701 Ea00702
Ea00703 Ea00704
Ea00705 Ea00706 Ea00707 Ea00710There is no more than two componet data.
In this condition, this function is not available. You can not
select "REPLACE" or "MULTIPLY COMPONENT" when
Component data is not available.
There is no more than two mount or component data.
In this condition, this function is not available. You can not
select "RENUMBER COMPONENT" tavailable. when
Component data or Mount data is not available.
Not find new Component number All component number
used
Failed to open component information.
Failed to read component information.
Failed to write component information.
Component information are not selected.
There are components on destination whose name is
same as the one shown below. Would you continue?
Component3
Component Name R3216
[ESC] key to abort
Other key to continue
The component shown below can not be moved because
it doesn't fulfill the condition.
Component3
Component Name R3216
The condition for moving component
Not using fixed component reference function
Using feeder optimization
The component shown below uses "Teaching" for "Feeder
Position". Would you continue?
Component3
Component Name R3216
[ESC] key to abort
Other key to continue
The component is multipled.
Would you define as the alternate component?
[ESC] key is not.
Other key is defined.
Failed to open PCB data.
Machine2
PCB CUK93001
(meaning)The bulk substitution and component separation func-
tions cannot be used because there is no component data.
(cause)No component information exists.
(remedy)Input the component information.
(meaning)The component number control function cannot be used
because there is no data in the component or placing information.
(cause)There is no component or placing information.
(remedy)Input the component or placing information.
(meaning)Editing is not possible because there is not enough space
available for the remaining component data that has to be regis-
tered.
(cause)There is too much component data registered which is not
needed, or there is too much component data which is actually
being used.
(remedy)If too much unnecessary data has been registered, de-
lete some of it. In any other case, the supplementary editing func-
tion cannot be used.
(meaning)An error occurred in the component in formation file.
(cause)There is no space available on the hard disk, or there is a
problem with the hard disk.
(remedy)If there is no space available, back up any unnecessary
PCB data and then delete it. In any other case, check to see how
often the problem occurs, and contact the manufacturer.
(meaning)An error occurred in the component in formation file.
(cause)There is no space available on the hard disk, or there is a
problem with the hard disk.
(remedy)If there is no space available, back up any unnecessary
PCB data and then delete it. In any other case, check to see how
often the problem occurs, and contact the manufacturer.
(meaning)An error occurred in the component in formation file.
(cause)There is no space available on the hard disk, or there is a
problem with the hard disk.
(remedy)If there is no space available, back up any unnecessary
PCB data and then delete it. In any other case, check to see how
often the problem occurs, and contact the manufacturer.
(meaning)Component information has not been selected.
(cause)Same as above.
(remedy)Select the component information.
(meaning)When components are being moved in the component
information, a component with the same name already exists at
the destination location.
(cause)A component with the same name is already located at that
destination.
(remedy)If having two components with the same name at the des-
tination is not a problem, go ahead with the shift. Otherwise, press
the ESC key to interrupt the shift.
(meaning)In the group of comp. being moved in the component
information screen, a component exists which uses fixed compo-
nent reference function. The component will not be moved.
(cause)Same as above.
(remedy)No remedy.
(meaning)In the group of components being moved on the compo-
nent information screen, feeder position coordinates exist which
are teaching data.
(cause)Same as above.
(remedy)To cancel the movement because of the position coordi-
nate teaching, press the ESC key. T o continue the movement press
any other key.
(meaning)When you execute the multiply component, you select
whether using alternate component or not. This component is al-
ready alternated, this function is not used.
(cause)
(remedy)
(meaning)An error occurred when opening the PCB file.
(cause)There is no space available on the hard disk, or there is a
problem with the hard disk.
(remedy)If there is no space available, back up any unnecessary
PCB data and then delete it. In any other case, check to see how
often the problem occurs, and contact the manufacturer.
Ea00711
Ea00712
Ea00713
Ea00715
Ea00720
Ea00721
Ea00722
Ea00723
Ea00724
Ea00725
Ea00726
Failed to read PCB data.
Machine2
PCB CUK93001
Failed to write PCB data.
Machine2
PCB CUK93001
Failed to copy PCB data.
Machine2
PCB CUK93001
Failed to fix the component in PCB.
Machine 2PCB CUK93001
Fixed component information error to open fixed compo-
nent information.
Fixed component information error
Failed to read fixed component information.
Fixed component information error
Failed to write fixed component information.
Fixed component information error
Failed to write fixed component information.
Fixed component information error
Specified fixed component doesn’t exist.
Fixed component information error
“Component Name” are different between PCB data and
fixed component.
Fixed component information error
“Feeder Type” are different between PCB data and fixed
component.
You can’t multiply such a component as
?Using fixed component reference function
?Not using feeder optimization
?Tray components
(meaning)An error occurred when opening the PCB file.
(cause)There is no space available on the hard disk, or there is a
problem with the hard disk.
(remedy)If there is no space available, back up any unnecessary
PCB data and then delete it. In any other case, check to see how
often the problem occurs, and contact the manufacturer.
(meaning)An error occurred when opening the PCB file.
(cause)There is no space available on the hard disk, or there is a
problem with the hard disk.
(remedy)If there is no space available, back up any unnecessary
PCB data and then delete it. In any other case, check to see how
often the problem occurs, and contact the manufacturer.
(meaning)An error occurred when opening the PCB file.
(cause)There is no space available on the hard disk, or there is a
problem with the hard disk.
(remedy)If there is no space available, back up any unnecessary
PCB data and then delete it. In any other case, check to see how
often the problem occurs, and contact the manufacturer.
(meaning)Fixed components in the PCB data cannot be fixed.
(cause)The components cannot be fixed because they interfere with
another feeder which has already been fixed.
(remedy)Do not attempt to fix the components causing the interfer-
ence, or stop trying to fix the components which are currently dis-
played.
(meaning)An error occurred when opening the fixed component in-
formation file.
(cause)There is no space available on the hard disk, or there is a
problem with the hard disk.
(remedy)If there is no space available, back up any unnecessary
PCB data and then delete it. If there is a problem with the disk,
check to see how often the problem occurs, and contact the manu-
facturer.
(meaning)An error occurred when opening the fixed component in-
formation file.
(cause)There is no space available on the hard disk, or there is a
problem with the hard disk.
(remedy)If there is no space available, back up any unnecessary
PCB data and then delete it. If there is a problem with the disk,
check to see how often the problem occurs, and contact the manu-
facturer.
(meaning)An error occurred when opening the fixed component in-
formation file.
(cause)There is no space available on the hard disk, or there is a
problem with the hard disk.
(remedy)If there is no space available, back up any unnecessary
PCB data and then delete it. If there is a problem with the disk,
check to see how often the problem occurs, and contact the manu-
facturer.
(meaning)The specified fixed component information does not ex-
ist.
(cause)There was an error in registering the fixed component refer-
ence number, or the fixed component has not yet been registered.
(remedy)Go back to the editing screen and check the reference
number for the fixed component. If the fixed component has not yet
been registered register it.
(meaning)The component name registered in the PCB data is dif-
ferent from the fixed component being referenced by that compo-
nent.
(cause)Same as above.
(remedy)Change the component name in the PCB data to match
that of the fixed component.
(meaning)The name of the feeder being used in the PCB data is
different from the fixed component feeder being referenced by that
component.
(cause)Same as above.
(remedy)Change the name of the feeder being used in the PCB
data to match that of the fixed component feeder.
(meaning)An attempt was made to input multiple components ref-
erencing fixed components on the component information screen.
(cause)Same as above.
(remedy)There cannot be more than one component referencing
any particular fixed component.
ERROR MESSAGES LIST Ea
Ea00727 Ea00730 Ea00731 Ea00732 Ea00733 Ea00734 Ea00735 Ea00736 Ea00737 Ea00738 Ea00739Failed to fix the component in fixed component.
Alternative component error
Failed to read alternative component.
Alternative component error
Loop is not perfect.
Alternative component error
Alternative component specified in the data doesn't ex-
ist.
Machine YV112
Component3
Alternative component error
"Feeder Type" is not same as original one.
In Static Components, the component data of same name
are dealed with the alternative component. Each alter-
native components need to same the above condition.
Alternative component error
"Required Nozzle" is not same as original one.
In Static Components, the component data of same name
are dealed with the alternative component. Each alter-
native components need to same the above condition.
Alternative component error
"CountOutStop" is not same as original one.
In Static Components,the component data of same name
are dealed with the alternative component. Each alter-
native components need to same the above condition.
Alternative component error
"UpdateGroupNo" must be all positive or all 0 in loop.
In Static Components,the component data of same name
are dealed with the alternative component. Each alter-
native components need to same the above condition.
Alternative component error
Mount table is not same as original one.
Alternative component error
You can't use alternative function for tray.
Alternative component error
"Component Name" are different from original one.
(meaning)Components registered in the fixed components cannot
be fixed.
(cause)The components cannot be fixed because they interfere with
another feeder which has already been fixed.
(remedy)Edit the fixed component information and delete the com-
ponent which is causing the interference.
(meaning)An error occurred when reading the alternative compo-
nent data.
(cause)The data for the alternative component specified by the
component data does not exist, or there is a problem with the hard
disk.
(remedy)Go back to the editing screen, and if the alternative com-
ponent does not exist, register it, or change the number of the al-
ternative component.If there is a problem with the hard disk, check
to see how often it occurs, and contact the manufacturer.
(meaning)The settings for alternative components must form a loop
that goes from 1 to 2 to 3 and back to 1 again, but they do not form
this loop.
(cause)The alternative component settings go from 1 to 2 to 3 and
then stop, or form a figure 6 by going from 1 to 2 to 3 and back to 2
again.
(remedy)Go back to the editing screen and check the alternative
component numbers.
(meaning)There is no alternative component data.
(cause)The user has forgotten to register the alternative compo-
nents, or there is a registration error in the alternative component
number.
(remedy)Go back to the editing screen and register the alternative
components, or change the number of the alternative components.
(meaning)The feeder being used for alternative components is not
the same feeder that was used for the original components.
(cause)Same as above.
(remedy)The feeder being used for alternative components must
match the feeder that was used for the original components.
(meaning)The nozzle being used for alternative components is not
the same nozzle that was used for the original components.
(cause)Same as above.
(remedy)Go back to the editing screen and make the nozzle being
used for alternative components match the nozzle that was used
for the original components.
(meaning)The setting for the "count out stop" function used with
alternative components does not match that used with the original
components.
(cause)Same as above.
(remedy)The setting for the "count out stop" function used with al-
ternative components must match that used with the original com-
ponents.
(meaning)In the alternative components loop, all of the settings for
"Use" or "Don't Use" must be set to the same setting.
(cause)In the alternative components loop, some of the compo-
nents reference fixed components, while some do not.
(remedy)Go back to the editing screen and change the settings so
that they all reference fixed components, or none of them do.
(meaning)In the alternative components loop, there are components
with different mounting tables.
(cause)When the settings for the alternative components are 1 -->
2 --> 3, No.
3 is attached to Table B although Nos. 1 and 2 are
attached to Table A, or a different combination of the above.
(remedy)Go back to the editing screen and change the feeder set-
ting numbers so that all of the alternative components are assigned
to the same mounting table.
(meaning)The alternative components cannot be used as tray com-
ponents.
(cause)An attempt was made to use alternative components as
tray components.
(remedy)Go back to the editing screen and change the alternative
component number for the tray components to 0.
(meaning)The name of the alternative component does not match
the name of the original component.
(cause)Same as above.
(remedy)Go back to the editing screen and change the name of
the alternative component so it matches that of the original compo-
nent.
Ea00740
Ea00741
Ea00742
Ea00750
Ea00751
Ea00752
Ea00760
Ea00761
Ea00762
Ea00763
Ea00764
Failed to open fixed component matching work file.
Failed to read fixed component matching work file.
Failed to write fixed component matching work file.
Failed to open fixed component work file.
Failed to read fixed component work file.
Failed to write fixed component work file.
You can't multiply component so many times.
Mount data specifies too big component number.
Selected PCB is not registered in selected line.
Too much point, local and 4-point fiducial data.
Too much mark data.
(meaning)An error occurred in opening the work file for the fixed
component matching
(cause)There is no space available on the hard disk, or there is a
problem with the hard disk.
(remedy)If there is no space available, back up any unnecessary
PCB data and then delete it. If there is a problem with the disk,
check to see how often the problem occurs, and contact the manu-
facturer.
(meaning)An error occurred in opening the work file for the fixed
component matching
(cause)There is no space available on the hard disk, or there is a
problem with the hard disk.
(remedy)If there is no space available, back up any unnecessary
PCB data and then delete it. If there is a problem with the disk,
check to see how often the problem occurs, and contact the manu-
facturer.
(meaning)An error occurred in opening the work file for the fixed
component matching
(cause)There is no space available on the hard disk, or there is a
problem with the hard disk.
(remedy)If there is no space available, back up any unnecessary
PCB data and then delete it. If there is a problem with the disk,
check to see how often the problem occurs, and contact the manu-
facturer.
(meaning)An error occurred in opening the work file for the fixed
component matching
(cause)There is no space available on the hard disk, or there is a
problem with the hard disk.
(remedy)If there is no space available, back up any unnecessary
PCB data and then delete it. If there is a problem with the disk,
check to see how often the problem occurs, and contact the manu-
facturer.
(meaning)An error occurred in opening the work file for the fixed
component matching
(cause)There is no space available on the hard disk, or there is a
problem with the hard disk.
(remedy)If there is no space available, back up any unnecessary
PCB data and then delete it. If there is a problem with the disk,
check to see how often the problem occurs, and contact the manu-
facturer.
(meaning)An error occurred in opening the work file for the fixed
component matching
(cause)There is no space available on the hard disk, or there is a
problem with the hard disk.
(remedy)If there is no space available, back up any unnecessary
PCB dat a and then delete it. If there is a problem with the disk, check
to see how often the problem occurs, and contact the manufacturer.
(meaning)When component separation is done on the component
information screen, the number of component divisions exceeds
the upper limit.
(cause)An excessively large value was input for the number of com-
ponent divisions
(remedy)Reduce the number of component divisions.
(meaning)The component number specified in the mounting data
exceeds the maximum number of components that the machine
can accommodate.
(cause)The number input for the components in the mounting data
is too large.
(remedy)Go back to the editing screen and correct the component
number in the mounting data.
(remedy)Go back to the editing screen and correct the component
number in the mounting data.
(meaning)The selected PCB data has not been registered on the
selected line.
(cause)There is an error in the selection of either the line or the
PCB data, or the PCB data has not been registered.
(remedy)Correct the selection of either the line or the PCB data, or
register the PCB data
(meaning)There are too many elements of point, local or 4-point
fiducial data.
(cause)Too many point, local or 4-point fiducials are being used.
(remedy)Reduce the number of point, local or 4-point fiducials.
(meaning)There are too many elements of mark data.
(cause)There are too many elements of mark data being used for
fiducials and bad marks.
(remedy)Reduce the mark data.
ERROR MESSAGES LIST Ea
Ea00765 Ea00766
Ea00767
Ea00770 Ea00771 Ea00772 Ea00780 Ea00781 Ea00782 Ea00790 Ea00792 Ea00794Illegal mark number is specified in fiducial data.
Have you saved component information?
[ESC] key to abort fixed comp. match
Other key to exec fixed comp. match
Have you saved component information?
[ESC] key to abort auto distribution
Other key to exec auto distribution
Failed to open nozzle combination information.
Machine2
Failed to read nozzle combination information.
Machine2
Failed to write nozzle combination information.
Machine2
Failed to read machine configuration.
Machine2
Failed to read machine data.
Machine2
Failed to read machine specification.
Machine2
Now copying PCB data to work data
(DUMMY_GENERATOR).
Generating nozzle file.
Accessing disk.
Wait a few moment.
(meaning)The number of the mark specified in the fiducial data.
(cause)Same as above.
(remedy)Go back to the editing screen and correct the mark num-
ber in the fiducial data.
(meaning)Before fixed component matching is carried out on the
component information screen, the component information must
first be saved. This is a confirmation message asking if the informa-
tion has been saved, and not an error message.
(cause)None
(remedy)If the data has not been saved, press the ESC key. After
the data has been saved, try the fixed component matching. If the
data has already been saved, press any other key to proceed.
(meaning)Before fixed component matching is carried out on the
component information screen, the component information must
first be saved. This is a confirmation message asking if the informa-
tion has been saved, and not an error message.
(cause)None
(remedy)If the data has not been saved, press the ESC key. After
the data has been saved, try the fixed component matching. If the
data has already been saved, press any other key to proceed.
(meaning)An error occurred when opening the nozzle settings file.
(cause)There is no space available on the hard disk, or there is a
problem with the hard disk.
(remedy)If there is no space available, back up any unnecessary
PCB data and then delete it. If there is a problem with the disk,
check to see how often the problem occurs, and contact the manu-
facturer.
(meaning)An error occurred when opening the nozzle settings file.
(cause)There is no space available on the hard disk, or there is a
problem with the hard disk.
(remedy)If there is no space available, back up any unnecessary
PCB data and then delete it. If there is a problem with the disk,
check to see how often the problem occurs, and contact the manu-
facturer.
(meaning)An error occurred when opening the nozzle settings file.
(cause)There is no space available on the hard disk, or there is a
problem with the hard disk.
(remedy)If there is no space available, back up any unnecessary
PCB data and then delete it. If there is a problem with the disk,
check to see how often the problem occurs, and contact the manu-
facturer.
(meaning)An error occurred when reading the machine configura-
tion file.
(cause)The software versions do not match, or there is a problem
with the hard disk.
(remedy)Check the software versions, and contact the manufac-
turer.
(meaning)An error occurred when reading the machine data.
(cause)No machine data has been registered; machine data has
been registered which is different from the registered model num-
ber; or there is a problem with the hard disk.
(remedy)Check to see if the machine data has been registered
correctly. If the problem occurs even if the data has been regis-
tered, check to see how often it occurs, and contact the manufac-
turer.
(meaning)An error occurred when reading the machine specifica-
tions.
(cause)The software versions do not match, or there is a problem
with the hard disk.
(remedy)Check the software versions, and contact the manufac-
turer.
(meaning)The PCB data is being copied as work data for creating
data. This is not an error message.
(cause)None
(remedy)Wait for the process to be completed.
(meaning)The nozzle file is being created. This is not an error mes-
sage.
(cause)None
(remedy)Wait for the process to be completed.
(meaning)The disk is being accessed. This is not an error mes-
sage.
(cause)None
(remedy)Wait for the process to be completed.
Ea00796
Ea00797
Ea00801
Ea00802
Ea00802/
BASEa0
Ea00802/
APL=0
Ea00803
Ea00804
Ea00805
Ea00806
Ea00807
Ea00808
Ea00809
Ea00810
Fail to make work data (DUMMY_GENERATOR).
Using the different make data of PCB Information between
the machines.
PCB name and line name were not chosen.
If both of them are not chosen, you can't make data. If
you want to make data, choose again.
QUICK STOP ACTIVE: "NJ06 FRONT-RIGHT COVER"
QUICK STOP FUNCTION for safety is now active. To
continue, please assure that the front-right cover is cor-
rectly closed.
QUICK STOP ACTIVE: "NJ07 A TABLE, Y AXIS COVER"
QUICK STOP FUNCTION for safety is now active. To
continue, please assure that the A table, Y Axis cover is
correctly closed.
QUICK STOP ACTIVE: "NJ07 FRONT-FEEDER SEN-
SOR 2"
QUICK STOP FUNCTION is now active.
To continue, please ensure that the front feeders are in-
serted correctly.
QUICK STOP ACTIVE: "NJ07 FRONT-FEEDER SEN-
SOR 2"
QUICK STOP FUNCTION is now active.
To continue, please ensure that the front feeders are in-
serted correctly.
QUICK STOP ACTIVE: "NJ10 FRONT-FEEDER SEN-
SOR"
QUICK STOP FUNCTION is now active.
To continue, please ensure that the feeders are inserted
correctly into the front feeder plate.
If the feeder exchange system is used, also ensure that
the system is fixed properly.
QUICK STOP ACTIVE: "NM06 REAR-RIGHT COVER"
QUICK STOP FUNCTION for safety is now active. To
continue, please assure that the rear-right cover is cor-
rectly closed.
QUICK STOP ACTIVE: "NM07 B TABLE Y AXIS COVER"
QUICK STOP FUNCTION for safety is now active. To
continue, please assure that the B table, Y Axis cover is
correctly closed.
QUICK STOP ACTIVE: "NM09 AIR PRESSURE SW",
QUICK STOP FUNCTION for safety is now active. To
continue, please check the supplied air pressure.
QUICK STOP ACTIVE: "NM10 FRONT-FEEDER SEN-
SOR"
QUICK STOP FUNCTION is now active.
To continue, please ensure that the feeders are inserted
correctly into the rear feeder plate.
If the feeder exchange system is used, also ensure that
the system is fixed properly.
QUICK STOP ACTIVE:
"NM13 PCB TRANSFER HOOK LOAD"
QUICK STOP FUNCTION for safety is now active.
Remove the PCB and check the conveyor condition.
QUICK STOP ACTIVE: "NJ11 INTERLOCK ERROR"
QUICK STOP FUNCTION for safety is now active.
Remove the cause of QUICK STOPPING.
QUICK STOP ACTIVE: "NM11 INTERLOCK ERROR"
QUICK STOP FUNCTION for safety is now active.
Remove the cause of QUICK STOPPING.
(meaning)Fail to make the DUMMY_GENERATOR.
(cause)In PCB Inf., difference mark number is used between the
machines.
(remedy)Using the same mark number in PCB Inf. among the ma-
chines.
(meaning)You didn't choose PCB and line name.
(cause)exiting without choice.
(remedy)If you haven't chosen, Choose. If you stop making data, no
need.
(meaning)An emergency stop has occurred because the front cover
of Table A is open, and the interlock has been activated.
(cause)The cover on the front side is open, or the sensor is defec-
tive.
(remedy)Close the cover.
(meaning)The interlock has been activated because the external
axis cover of Table A is open.
(cause)The cover on the front side is open, or the sensor is defec-
tive.
(remedy)Close the cover.
(meaning) Interlock has been activated because outer cover is open
on A table.
(cause) Cover is open or sensor is defective.
(remedy) Close cover.
(meaning) Interlock has been activated because outer cover is open
on A table.
(cause) Cover is open or sensor is defective.
(remedy) Close cover.
(meaning) Sensor that detects front-side feeders which are not firmly
seated has detected loose feeder.
(cause) Feeder has not been installed correctly, or sensor is defec-
tive. In some cases, this message is displayed during an emergency
stop, but this is normal and does not indicate a problem.
(remedy) In any case other than an emergency stop, check feeder
installation.
(meaning)The rear cover of Table B is open.
(cause)A cover is open, or the sensor is defective.
(remedy)Close the cover.
(meaning)The interlock has been activated because the front axis
cover of Table B is open.
(cause)A cover is open, or the sensor is defective.
(remedy)Close the cover.
(meaning) Sensor that detects rear-side feeders which are not firmly
seated has detected loose feeder.
(cause) Feeder has not been installed correctly, or sensor is defec-
tive. In some cases, this message is displayed during an emergency
stop, but this is normal and does not indicate a problem.
(remedy) In any case other than an emergency stop, check feeder
installation.
(meaning)The load on the PCB transport unit is excessive, and the
interlock has been activated.
(cause) The edge of a PCB has gotten caught on the edge of the
connecting section of the conveyor, or an excessive load is placed
on the transport unit because the PCB is too wide for the conveyor,
thus activating the interlock.
(remedy)Find out where the excessive load is occurring, and adjust
the PCB width or the conveyor position.
(meaning) The interlock of the quick-stop function connected to NJ11
has been detected, and the emergency stop function has been ac-
tivated.
(cause) This depends on optional equipment being used.
(remedy) This depends on optional equipment being used.
(meaning) The interlock of the quick-stop function connected to
NM11 has been detected, and the emergency stop function has
been activated.
(cause) This depends on optional equipment being used.
(remedy) This depends on optional equipment being used.
ERROR MESSAGES LIST Ea
Ea00811 Ea00812 Ea00850 Ea00851 Ea00852 Ea00853 Ea00854 Ea00855 Ea00856 Ea00857 Ea00858 Ea00859 Ea00860QUICK STOP ACTIVE:
"NJ08 FRONT-FEEDER PLATE SENSOR"
QUICK STOP FUNCTION for safety is now active. To
continue, please assure that the front feeder plate is in-
serted correctly.
QUICK STOP ACTIVE:
"NM08 FRONT-FEEDER PLATE SENSOR"
QUICK STOP FUNCTION for safety is now active. To
continue, please assure that the front feeder plate is in-
serted correctly.
INTERLOCK ERROR
Head lower sensor is OFF. Remove the cause of this
sensor OFF.
INTERLOCK ERROR
Transfer axis up/down sensor is OFF. Remove the cause
of this sensor OFF.
INTERLOCK ERROR
The sensor of main stopper or pushup or entrance stop-
per is ON. Remove the cause of this sensor ON.
INTERLOCK ERROR
Z-position of head No.1 is in dangerous zone. Please
change Z-position by your hand after pressing EMG but-
ton.
INTERLOCK ERROR
Z-position of head No.2 is in dangerous zone. Please
change Z-position by your hand after pressing EMG but-
ton.
INTERLOCK ERROR
The lower sensor of head No.1 is OFF. Remove the cause
of this sensor OFF.
INTERLOCK ERROR
The lower sensor of head No.2 is OFF. Remove the cause
of this sensor OFF.
INTERLOCK ERROR
Z-position of head No.1 is not suitable for LED backlight
moving. Please change LED backlight position to the right
side.
INTERLOCK ERROR
Z-position of head No.2 is not suitable for LED backlight
moving. Please change LED backlight position to the right
side.
INTERLOCK ERROR
LED backlight should be right. Please change LED back-
light position to the right side.
INTERLOCK ERROR
External Tray Changer head is down now. Please change
the output to go up in manual.
(meaning)The feeder plate seating sensor for the bulk setup feeder
plate has detected a feeder which is not securely seated, and the
interlock has been activated.
(cause)The feeder plate has not been attached securely, or the
sensor is malfunctioning.
(remedy)Make sure the feeder plate is attached securely.
(meaning)The feeder plate seating sensor for the bulk setup feeder
plate has detected a feeder which is not securely seated, and the
interlock has been activated.
(cause)The feeder plate has not been attached securely, or the
sensor is malfunctioning.
(remedy)Make sure the feeder plate is attached securely.
(meaning)The head descent end sensor is off.
(cause)The head does not ascend because of an operational mal-
function or a sensor error.
(remedy)Check the vertical movement of the head.
(meaning)The descent end sensor on the PCB transport unit is off.
(cause)The PCB transport unit has remained in its lowered posi-
tion, or the sensor is malfunctioning.
(remedy)Check the vertical movement of the PCB transport unit.
(meaning)At the point when an attempt was made to transport
PCBs, the sensor for the main stopper, the pushup, or the entrance
stopper went on, and one of these has ascended.
(cause)The sensor is malfunctioning, or the actuator is defective.
(remedy)Check the action of the main stopper, the pushup, and
the entrance stopper.
(meaning)The height of the Z axis on Head 1 is not appropriate for
the movement of the head.
(cause)An attempt was made to begin operation under inappropri-
ate conditions.
(remedy)Press the Emergency Stop button and pull the head up-
wards. Then start operation again.
(meaning)The height of the Z axis on Head 2 is not appropriate for
the movement of the head.
(cause)An attempt was made to begin operation under inappropri-
ate conditions.
(remedy)Press the Emergency Stop button and pull the head up-
wards. Then start operation again.
(meaning)The descent end sensor of Head 1 is on.
(cause)The head has not ascended, or the sensor is malfunction-
ing.
(remedy)Press the Emergency Stop button and raise the head.
(meaning)The descent end sensor of Head 2 is on.
(cause)The head has not ascended, or the sensor is malfunction-
ing.
(remedy)Press the Emergency Stop button and raise the head.
(meaning)The relation between the position of the Z axis of Head 1
and the LED illumination for backlighting is not appropriate for move-
ment.
(cause)An attempt was made to begin operation under inappropri-
ate conditions.
(remedy)Press the Emergency Stop button, remove the nozzle,
and pull the head upwards. Then move the backlighting to the right
and start operation again.
(meaning)The relation between the position of the Z axis of Head 2
and the LED illumination for backlighting is not appropriate for move-
ment.
(cause)An attempt was made to begin operation under inappropri-
ate conditions.
(remedy)Press the Emergency Stop button, remove the nozzle,
and pull the head upwards. Then move the backlighting to the right
and start operation again.
(meaning)The position of the LED for backlighting illumination is
not appropriate for movement.
(cause)An attempt was made to begin operation under inappropri-
ate conditions.
(remedy)Press the Emergency Stop button, remove the nozzle,
and pull the head upwards. Then move the backlighting to the right
and start operation again.
(meaning)The head of the external tray changer is in the lowered
position.
(cause)The head of the external tray changer has descended, or
the sensor is detecting the lowered position.
(remedy)Switch the manual mode, raise the pickup head for the
external tray, and start operation again.
Ea00861
Ea00862
Ea00863
Ea00901
Ea00902
Ea00903
Ea00904
Ea00905
Ea00906
Ea00907
Ea00908
Ea00909
Ea00910
INTERLOCK ERROR
Some pallet of tray unit is out from the rack. Please set it
into the rack.
INTERLOCK ERROR
A pallet is on the table.
Store it in the magazine.
INTERLOCK ERROR
Pallet latch condition is illegal. Please check latch sen-
sor.
DEFINED MAXIMUM AMOUNT OF PCBs
FOR THE UNLOADER IS REACHED:
Waiting for the reset-signal from the unloader, or.
Execute EDIT PRD.HISTORY/INITIALIZE PCB
COUNTER in 1/1/D4 RUNNING UTILITY to restart with
new rack.
Set the parameter [Pcb/Unloader], in the [PCB informa-
tion] menu to 0 to ignore this.
DEFINED PRODUCTION AMOUNT OF PCBs IS
REACHED.
To continue the production, set the [Pcb/Schedule] pa-
rameter to 0. When switching the PCB data, make sure
that there is no PCB on the buffer conveyor.
Ready to start WARMING UP.
REMOVE:
■Any board on the conveyor
■All Push-up pins.
■ other obstructing items.
Push the [ESC] key to abort WARMING UP and to return
to the command menu.
Now WARMING UP .....
Press the [ENTER] key to stop WARMING UP.
Stopped according to CONVEY OUT PCB command.
When switching the PCB data, make sure that there is
no PCB on the buffer conveyor.
EMERGENCY STOP function is now active. Select power
off sequence
[READY] :power off sequence is active.
[ENTER] : power off sequence is in-active.
Be careful for Safety !!! Machine axes will move.
[ENTER] : execute
[Others] : abort
Machine is changing the back light position
to the right now! Please wait...
Failed to search origin
by EMERGENCY SWITCH or SERVO ERROR.
ILLEGAL TRAY DATA DURING RUNNING-1
Meaning: Illegal data during running.
Recovering: Pls. RESET RUNNING.
(meaning)The pallet of the external tray changer is protruding from
the magazine.
(cause)The pallet eject sensor in the magazine has been activated.
(remedy)Store the pallet in a position in the magazine where it does
not activate the pallet eject sensor.
(meaning)The status of the operation sensor in the latching section
where pallets are stored in the tray changer is inappropriate for
movement.
(cause)The operation of the latch sensor is inappropriate.
(remedy)Re-adjust the latch sensor, or push the pallet to a position
where the sensor operates correctly.
(meaning) Waiting for reset signal from unloader side, because
specified number of PCBs have been unloaded to subsequent pro-
cess.(cause) Number of PCBs has been reached which signifies
that unloader is full, and unloading of PCBs has stopped because
number/capacity of PCBs in unloader has reached number set in
PCB information.
(remedy) Replace unloader rack, or, if control is incorrect, set num-
ber/capacity of unloader PCBs to 0.
(meaning) Production has been stopped because the specified num-
ber of PCBs have been produced.
(cause) The number of PCBs to be produced has been specified in
the PCB information and that number has been reached.
(remedy)Shift to the PCB information, and on the PCB information
screen, specify the additional number of PCBs to be produced. Then
start the operation again.
(meaning)This is a notice that warmup operation is beginning.
(cause)The warmup instruction has been issued.
(remedy)Nothing needs to be done. This is not an error.
(meaning)This indicates that warmup is in progress.
(cause)None
(remedy)None
(meaning)After components have been mounted on the PCB and
the eject command has been used, the equipment stopped.
(cause)The components have been mounted on the PCB and the
eject command was issued. Mounting of all PCBs being loaded at
that point is brought to a stop.
(remedy) To continue production, press the Run key at this point.
Operation will be restarted.
(meaning) When operation is concluded, an emergency stop is in
progress, and there are several steps that have to be taken in order
to turn the power supply off.
(cause)An emergency stop is in progress.
(remedy)Press the Ready button to cancel the emergency stop sta-
tus.
(meaning)This is a warning message alerting the user that the axis
is going to move in order to end the processing. It is not an error.
(cause)None
(remedy)Press the Enter key to conclude the processing.
(meaning)This notifies the user that the backlighting illumination is
being moved to the right.
(cause)None
(remedy)Wait until the message disappears from the screen.
(meaning)An error occurred in the servo system hardware when a
return to the origin point was carried out.
(cause)The Emergency Stop button was pressed during a return to
the origin point, or the servo is defective.
(remedy)Do not use the Emergency Stop button while a return to
the origin point is in progress. Check how often the problem occurs,
and contact the manufacturer.
(meaning)A problem occurred with tray changer control during op-
eration.
(cause)Because the operation is complex, the system has lost track
of where the component is.
(remedy)Reset the system.
ERROR MESSAGES LIST
Ea00911 Ea00920 Ea00921 Ea00922 Ea00925 Ea00926 Ea00950 Ea00951 Ea00952 Ea00953 Ea00954 Ea00955 Ea00956ILLEGAL TRAY DATA DURING RUNNING-2
Meaning: Illegal data during running.
Recovering: Pls. RESET RUNNING.
COMP.GLOBAL TO TEXT had been completed.
T o use EXPERT SETUP, start EXPERT SETUP right now.
SET FROM/TO DATABASE has been completed.
SET TO STATIC_COMPONENT___ has been completed.
Please use this command in Component Info.
Please read the help message carefully before execut-
ing this command.Ready to execute database matching?
Press the [SPACE] key to execute, or any other key to
abort.
CO-PLANARITY CHECK ERROR
Head down position sensor error. Please check the me-
chanical position of Co-Planarity sensor and sensor
sensivity.
CO-PLANARITY CHECK ERROR
Horizontal scanning safety check sensor of Co-Planarity
checked danger. Bad position of Co-Planarity sensor, or
picking error is too big. his component. Or size of com-
ponent is no good. Please check these items.
CO-PLANARITY CHECK ERROR
Error of position of Co-Planarity Check sensor. Please
check the mechanical position of Co-Planarity Check
sensor.
CO-PLANARITY CHECK ERROR
This component is out of regulation. of Co-Planarity Check
sensor. Only "QFP","SOP"is suitable. Or 20.5mm square
is minimum size and 45mm square is maximum size for
Co-Planarity check.
CO-PLANARITY CHECK ERROR
Picking position is bad for Co-Planarity Check. Picking
error is too large for Co-Planarity. Please check the pick-
ing position.
CO-PLANARITY CHECK ERROR
Co-linearity check found the lead out of tolerance.
CO-PLANARITY CHECK ERROR
Vacuum check error.
(meaning)A problem occurred with tray changer control during op-
eration.
(cause)Because the operation is complex, the system has lost track
of where the component is.
(remedy)Reset the system.
(Meaning)This message appears when the [COMP. GROVAL TO
TEXT] command had been completed using YVOS2 with option
EXPERT SW.
(Cause)[COMP. GROVAL TO TEXT] command had been com-
pleted.(Remedy)T o execute expert SW, click the icon of expert SW,
or just press [enter] key for another operation.
(Meaning)Succeeded in [SET FROM DATABASE] or reserse set
into the database.
(Cause)[SET FROM DATABASE] or reserse set into the database
had been done.
(Remedy)Press [Enter].
(Meaning)The component data had been registered into the
STATIC_COMPONENT.
(Cause)The command to register the data into STATIC COMPO-
NENT had been executed.
(Remedy)Press [Enter].
(Meaning)A command only for component information is used for
another data.
(Cause)The MAIN WINDOW is not component info.
(Remedy)Press[F3] to change window into component info.
(Meaning)This is the warning message before executing database-
matching.
(Cause)DATABASE MATCHING had been commanded.
(Remedy)Press [SPACE] to execute or other key to cancel.
(meaning)A lead which is not securely attached has been detected,
but the sensor which causes the head to descend has not reacted.
(cause)The sensor has malfunctioned, or there is a problem with
the position coordinates of thedevice which detects leads which
are not securely attached.
(remedy) Trace the position coordinates using the machine data
editing function, and check the operation of the sensor.
(meaning)When an attempt was made to detect loose leads, the
safety check sensor on the device which detects leads which are
not securely attached alerted the user of danger.
(cause)The sensor may have reacted to the sensor which prevents
contact between the nozzles and components and the loose lead
detection (co-planarity) unit.
(remedy)Check the relative heights of the units, and if the sensor
needs to be adjusted, adjust it. Otherwise, if the pickup tolerance
for the components is excessive, adjust the pickup position.
(meaning)There is a problem with the position data for the loose
lead detection (co-planarity) unit.
(cause)The data has not been adjusted properly.
(remedy)Re-adjust the data.
(meaning)An attempt was made to detect loose leads on a compo-
nent which is not within the specifications of the loose lead detec-
tion (co-planarity) unit.
(cause)Detection of loose leads is specified in the data for compo-
nents whose specifications do not allow this type of detection.
(remedy)If there is an error in the component size or other data,
change the input value. Otherwise do not specify that the loose
lead detection (co-planarity) function be used.
(meaning)Because the pickup tolerance is excessive, the loose lead
detection (co-planarity) unit cannot be used.
(cause)The pickup tolerance is excessive.
(remedy)Raise the level of the pickup precision, or stabilize the
pickup conditions.
(meaning)A lead has been detected which is not within the range
set for results of loose lead detection (co-planarity).
(cause)The lead on the component is not securely attached.
(remedy)Do not use that component, or, if the value set for loose
lead detection (co-planarity) is too strict, change it to a more le-
nient setting.
(meaning)During detection of loose leads, the pickup sensor which
checks for the presence of components detects that there are no
more components.
(cause) The component may have fallen off during lead detection,
or the pickup and mounting level has not been set properly.
(remedy)Check to see if the component is still on the nozzle, and
check the setting of the pickup and mounting level.
Ea00957
Ea00958
Ea00959
Ea00970
Ea00999
Ea01000
Ea01001
Ea01002
Ea01003
Ea01004
Ea01010
Ea01018
CO-PLANARITY CHECK ERROR
CO-PLANARITY CHECK ERRORdition Error.
Please once reset and run. Co-Planarity Check sensor
and board Condition Error. Please once reset and run.
In case machine does not recover by this way, please
check the indicator of Lase Lead Locator board. If it is
flashing in red, once power off and power on again.
CO-PLANARITY CHECK ERROR
Co-Planarity Check sensor cannot get good result. Please
check the mechanical position. of Co-Planarity Check
sensor.
CO-PLANARITY CHECK ERROR
Co-Planarity Check sensor data error.", "SOP". In case
for using Co-Planarity Check these conditions are need,
1. Vision type is suitable only "QFP","SOP".
2. There is option of Co-Planarity.
3. Component size is within reguration.
PCB FILE READ ERROR
The amount of data exceeds the limit, 2560p(points).
The counting of each lines are as follows.
Mount Data'(1p),
Block Repeat'(2p),
Fiducial Inf'(3p),
PreDispense'(1p),
DotDispense'(1p).
Reduce the number of data.
RETRY active.
PCB name : [CUK93001]
CAUTION: PCB data is new or changed and requires a
backup.
Insert a backup DISKETTE in the FLOPPY DRIVE, se-
lect "START MAINTENANCE" and press the [ENTER]
key, or.. Press the [ESC] key to skip the backup.
PCB name : [CUK93001]
Writing backup data now.
Please wait a moment....
PCB name : [CUK93001]
FLOPPY DISK DRIVE is not ready.
Data cannot be backed up.
PCB name : [CUK93001]
DISK is not prepared for VIOS.
Data cannot be backed up.
PCB name : [CUK93001]
Cannot execute data backup. The reason is as follows.
■ Floppy disk is full.
■ Floppy disk has bad sector.
PCB name : [CUK93001]
Now reading data.
Please wait a moment....
/0000/1000/E
OPTION ERROR
This option is not implemented in this software. This func-
tion is available only in the surface-mounter.
(meaning)Communication with the loose lead detection (co-planar-
ity) unit is not
(cause)There is a problem with the communications cable connect-
ing the loose lead detection (co-planarity) unit, or the unit itself is
defective
(remedy)Contact the manufacturer.
(meaning)An error occurred in detecting loose leads (checking co-
planarity).
(cause)The component lead does not pass through the area it must
be in in order for loose leads tobe detected.
(remedy)Re-adjust the height data and the X and Y position data
for the loose lead detection (co-planarity) unit, which are found
among the component thickness or the mechanical coordinates.
(meaning)The conditions necessary for executing loose lead de-
tection (co-planarity) have not been met.
(cause)The data has not been specified correctly.
(remedy)Check to see whether the recognition type is set to QFP or
SOP, and that the loose lead detection (co-planarity) unit has been
installed. If the above conditions cannot be met do not use the loose
lead detection (co-planarity) unit.
(meaning) File being read exceeds specified file length.
(cause) Using CAD conversion or other means, data was created
which exceeds specified file length.
(remedy) Delete data which exceeds file length.
(meaning)This is not an error message.
(cause)None
(remedy)None
(meaning)This is a warning that PCB data exists which has been
edited, but the revised version has not been backed up.
(cause)There is PCB data for which changes have been entered,
but the revised data has not been backed up.
(remedy)Insert the PCB data disk in the floppy disk drive and press
the Enter key. T o proceed without backing up the data, simply press
the ESC key.
(meaning)This message indicates that data is being backed up. It
is not an error message.
(cause)None
(remedy)Wait until the process has been completed.
(meaning)An attempt was made to back up data, but no floppy disk
which can read the data has been inserted in the drive.
(cause)The backup process was started without inserting the floppy
disk.
(remedy)Insert the floppy disk and then press the Enter key once
more. If no floppy disk is available, press the ESC key.
(meaning)An attempt was made to back up data, but the floppy disk
has not yet been made the PCB data disk.
(cause)A floppy disk is being used for which the PCB data disk
creation command has not been used to make it a PCB data disk.
(remedy)Use a floppy disk which has been made into the PCB data
disk using the PCB data disk creation command. To cancel the
backup process, press the ESC key.
(meaning)An error occurred when backing up data.
(cause)The floppy disk is full; there is a faulty sector on the disk; or
the floppy disk was ejected before the backup process was com-
pleted.
(remedy)Insert a different PCB data disk and execute the command
again.
(meaning)An attempt was made to use optional equipment which
has not been installed, or an option is being used which can be
used only with the mounter itself.
(cause)Same as above.
(remedy)None
ERROR MESSAGES LIST
Ea01019 Ea01020 Ea01021 Ea01022 Ea01023 Ea01024 Ea01025 Ea01026 Ea01027 Ea01028 Ea01029 Ea01030 Ea01031 Ea01032OPTION ERROR
This option is not implemented in this software. This func-
tion is not available.
COMMAND ERROR
You cannot select this item, because the PROTECT LI-
CENSE is not given.
RUNNING PCB NOT SELECTED
Because "PRODUCTION PCB" had not indicated in the
<
this moment.
OPTION ERROR
This option is not implemented in this software. This func-
tion is for an other type of machine.
WARNING: NOT ENOUGH HDD SPACE
Free space on Hard Disk is less than 10MB. To avoid the
possibility that you cannot save new data anymore and
that data might get lost, it is best to create, now, new
space on the hard disk. Copy unused PCB data to floppy,
and delete from the hard disk.
ERROR:NOT A MOUNT DATA.
This function is available only if OBJECT is MOUNT.
Please select MOUNT in [A1 MAIN WINDOW] at first.
HardWare-key is not ready.
Put HardWare-key to the printer port, and boot again.
You can't add any more PCB data.
Copy PCB data to floppy disk, and reduce the number of
PCB data in HDD.
Only the machine data of the surface mounter and the
dispenser can be edited in this mode.
This machine is not UFOS type.
Copy into the data area for UFOS machine to convert.
On PC,
UFOS(FD)<->VIOS CONVERT
VIOS->PRINT FORMAT(PRT\)
is not able for a data on floppy. Copy into the data area
for UFOS machine in PC.
Not enough memory to execute.
The data [STATIC_COMPONENTS] is component data
common for all PCB DATA in a machine.
Only COMPONENT INFORMATION is available for the
data [STATIC_COMPONENTS].
(meaning)An attempt was made to use optional equipment which
has not been installed, or an option is being used which can be
used only with the mounter itself.
(cause)Same as above.
(remedy)None
(meaning)An item has been selected which cannot be used be-
cause the protective license has not been input.
(cause)The protective license has not been input.
(remedy)Input the protective license and run the process again.
(meaning)The selected command cannot be executed because the
PCB to be produced in the automatic operation mode has not been
decided.
(cause)The PCB to be produced in the automatic operation mode
has not been decided.
(remedy)Specify the PCB to be produced in the automatic opera-
tion mode and then execute the command again.
(meaning)An attempt was made to use optional equipment designed
for a different model.
(cause)Same as above.
(remedy)None
(meaning)This alerts the user to danger arising from the remaining
capacity of the hard disk dropping to less than 10 megabytes.
(cause)There is too much data.
(remedy)Back up any unnecessary PCB data and delete it from
the hard disk.
(meaning)A function which can only be used with the placing infor-
mation has been selected although the placing information is not
shown on the editing screen.
(cause)The placing information is not shown on the editing screen.
(remedy)Change the editing screen to show the placing informa-
tion.
(meaning) The hard keys provided by the manufacturer have not
been connected to the personal computer for which the offline soft-
ware is designed.
(cause)The computer does not have the proper hard keys, or the
hard keys have not been correctly installed in the printer terminal.
(remedy)Install the hard keys correctly in the printer terminal.
(meaning)No more PCB data can be registered.
(cause)There is not enough space left on the hard disk, or the num-
ber of PCB data registered exceeds the allowable limit.
(remedy)Back up any unnecessary PCB data and delete it from
the hard disk.
(meaning)Only the machine data of the surface mounter and the
dispenser can be edited.
(cause)Same as above.
(remedy)None
(meaning)An attempt was made to carry out UFOS/ VIOS conver-
sion on a VIOS machine.
(cause)Same as above.
(remedy)Switch the screen to a registered UFOS machine and use
that screen for the UFOS/VIOS conversion.
(meaning)With the YVOS, floppy disks cannot be used to generate
data for UFOS/VIOS data conversion and VIOS printing data con-
version.
(cause)The data to be converted is contained on a floppy disk and
not on the hard disk.
(remedy)Copy the data to be converted from the floppy disk to the
hard disk and then run the conversion function again.
(meaning)Not enough memory can be assured to run the program.
(cause)There is a problem with the board or another element.
(remedy)Check to see how often the problem occurs, and contact
the manufacturer.
(meaning)The data called STATIC-COMPONENTS is called fixed
component information and is component information which is com-
mon to all PCBs. This data is used with components which are not
removed when setups are changed on the feeder plate or tray
changer. This is not an error message.
(cause)None
(remedy)None
(meaning) STATIC-COMPONENTS is fixed component data and
cannot be edited apart from component information.
(cause)None
(remedy)None
Ea01033
Ea01034
Ea01035
Ea01037
Ea01040
Ea01041
Ea01045
/BASE`
Ea01045
/APL=4
Ea01046
Ea01200
Ea01202
Ea01203
Ea01204
COMMAND ERROR
This command is not (yet) available.
Please wait a moment
while changing modes...
MOVING AREA OVER
The target position is outside the moving area.
Axes X1
Are you sure?
[ESC] : No
Others: Yes
It isn't able to display templet on this window.
You can display templet on mark-information window.
It's not reserved extent of copy or delete.
YVOS2 stops copying or deleting.
<
>NOZZLE TIP Break, Solder Pick-up, Recognition
Spring func . Pick-up, Comp. damage
>LEAF SPRING Spring func. Placement, Nozzle
change
>NOZZLE HOLDER Spring func. Pick-up, Comp. dam
age
>LASER WINDOW Cleaning Recognition
>CAMERA LENS Cleaning Recognition
>FEEDER Shutter Feeding, Pick-up
>FEEDER PLATE Cleaning Placement, Pick-up
Please refer to the manuals in detail.
<
< vented>> Stuffed with glue :Unstable dot Shortage of cleaning :Unstable dot Old or quality changed :Unstable dot Please refer to chap. 4 of [User's Manual] in detail. YEAR 2000 DETECTED Thank you to use our surface mounter and dispenser. At the 1st power on after 1 Jan 2000, please set the date value again. To correct the date value again, the command 4/2/D4 is also available. Failed to create VIOS PCB file. This can be cause by the following: ■ Total number of PCB data exceeds 127 ■ PCB name already exists. ■ Not enough space to create PCB on Hard Disk. Failed to copy VIOS PCB file. Failed to remove VIOS PCB file. WARNING:VIOS FLOPPY IN THE DRIVE IS NOT FAM- ILY The floppy in the drive seems to be VIOS type. The floppy in the drive has unknown machine data. The floppy in the drive is not made by this machine. Press [ENTER]key to select machine and open floppy drive, or any other key to abort. (meaning)The specified command cannot be used. (cause)An attempt was made to use a command which cannot be used. (remedy)None (meaning)The mode is being switched. This is not an error mes- sage. (cause)None (remedy)Wait until the process has been completed. (meaning)The target positions of the displayed axes are outside the moving area. (cause)Same as above. (remedy)Modify target positions. (meaning)Confirmation of user operation. (cause)None (remedy)None (meaning)Cannot display templet. (cause)This window is not mark-information. (remedy)Move to mark-information window. (meaning)YVOS stops copying or deleting. (cause)It's not reserved extent. (remedy)After reserving extent, copy or del. (Meaning)This message is to show daily required maintenance items just after power up of the machine. (Cause)Starting up of the machine. (Remedy)Read message and press [Enter]. Or press [Enter] during the starting up to skip this message. (Meaning)This message is to show daily required maintenance items just after power up of the machine. (Cause)Starting up of the machine. (Remedy)Read message and press [Enter]. Or press [Enter] during the starting up to skip this message. (Meaning)Reporting the date and time data should be done again, and requiring to set correct data. (Cause)Starting up of the machine just after year 2000 comes. (Remedy)?zSet date and time. (meaning)An error occurred in registering VIOS PCB data. (cause)An attempt was made to create data which exceeds the maximum limit of 127 PCBs; an attempt was made to register new data under an already existing PCB name; there is not enough space left on the hard disk; or there is not enough space left on the floppy disk. (remedy)If the maximum limit of 127 PCBs has been exceeded, copy some of the data to a floppy disk and then delete it from the hard disk. If you are trying to create new data under an already existing PCB name, register the data again under a different name. (meaning)An error occurred when copying a VIOS PCB file. (cause)There is not enough space on the destination disk; the num- ber of data registered on the destination disk has already reached 127; or there is a problem with the disk containing the original data. (remedy)Reduce the amount of data registered on the destination disk, and check the original disk and the data for problems. (meaning) An error occurred when deleting a PCB file. (cause) There is a problem with the drive or the disk. (remedy) Cancel the write protect function on the floppy disk. (meaning) An attempt was made to use floppy disk created using a machine not registered in YVOS2. (cause) An attempt was made to use YVOS2 to process floppy disk from machine which has not been registered. (remedy) Create PCB data disk in PCB data management mode, and change attributes of that floppy disk to those of machine registered in YVOS2. Or, press [ENTER] key and forcibly select target machine. 如何提高雅马哈贴片机的工作效率 1.贴片机不仅要贴片速度快，也要贴的精细准确，稳定。在实际操作过程中， 每个贴片机贴装电子元器件规格的不同，速度也不一样。 2.例如，LED元器件的精度相对与SMT元器件的精度要求相对来说就比较低， 所以LED产品贴的速度就快于SMT产品，因为SMT贴片在精度上要求高于LED，贴片机设备在贴装国产中处理的速度也就慢点，贴装效率也自然降低。 3.雅马哈贴片机吸嘴一方面是真空负压不足，吸嘴取件前自动转换贴装头上 的机械阀，由吹气转换为真它吸附，产生一定的负压，当吸取部品后，负压传感器检测值在一定范围内时，机器正常，反之吸着不良。 4.方面是气源回路泄压，如橡胶气管老化、破裂，密封件老化、磨损以及吸嘴 长时间使用后磨损等，另一方面是因胶粘剂或外部环境中的粉尘，特别是纸编带包装的元器件在切断之后产生的大量废屑，造成贴片机吸嘴堵 5.雅马哈贴片机程序上的设定上的误差也会让贴片机贴装效率降低，解决方案 就是雅马哈贴片机厂家加大对客户的培训力度，让客户能够更快上手。 6.电子元器件本身的质量，吸嘴吸拾电子元器件贴装，引脚没有完全贴进去或 者直接弯掉或者断掉。这种情况只能够在购买贴装元器件的质量上把控好， 这个不仅会影响到贴装工作效率和产品质量，吸嘴经常吸拾贴装这种元器件，也会造成不同程度的损坏，久而久之也会让吸嘴使用寿命减少。 7.一条雅马哈贴片机生产线通常包括一台高速贴片机和一台高精度贴片机， 前者主要贴装片状元件，而后者主要贴装IC和异型元件。当这两台贴片机完成一个贴装过程的时间（以下简称贴装时间）相等并且非常小小时，则整条雅马哈贴片机生产线就发挥出了非常大的生产能力。为了达到这个目标，可以对贴装程序按以下方法进行处理。 （1）负荷分配平衡。合理分配每台SMT设备的贴装元件数量，尽量使每台设备的贴装时间相等。在初次分配每台设备的贴装元件数量时，往往会出现贴 雅马哈贴片机贴片培训资料 目录 一、安全及注意事项 (2) a) 必须严格遵守都安全注意事项： (2) b) 警告标识 (2) c) 贴片机操作注意事项： (3) 二、贴片机分类 (3) a) YV100xg、YV88xg系列贴片机各部名称 (3) b) YG200系列贴片机各部名称 (4) 三、贴片机操作 (4) a) 开机 (5) 1、安全检查 (5) 2、打开贴片机主控电源开关； (6) 3、回原点 (6) 4、暖机 (6) b) 生产 (7) 1、基板选择 (7) 2、调整导轨 (7) 3、核对物料 (8) 4、示校吸取坐标 (8) 5、开始生产 (9) c) 关机 (9) 1、保存程序 (9) 2、关闭主机 (9) 3、关闭主控电源 (9) d) 发挥好 (10) 四、贴片程序优化 (10) a) 开始优化 (10) b) 删除原始设置数据 (10) c) 生成设置数据 (10) d) 执行优化 (10) e) 完成优化 (10) 五、常见故障处理； (11) 一、安全及注意事项 a)必须严格遵守都安全注意事项： 1、操作贴片机的人员必须接受相关的培训和教育，如安全教育、操作培训等，并 经生产技术部经行考核后持证上岗； 2、机器运行中，绝对禁止将身体的任何一部分（手、头）进入机器动作范围内； 3、在示教或调整机器过程中，必须使机器处于随时可以关机的状态； 4、停止机器运行的安全装置必须始终处于启动状态（如：急停按钮，安全光幕等）； 5、不可在机器内部或周围放置可燃物（气体、液体等）或不卫生、被污染的物体。 b)警告标识 贴片机上粘贴有下列警告标识，必须确认标识内容无条件服从标识中的指示。 Y A M A H A贴片机作业指导书-标准化文件发布号：（9456-EUATWK-MWUB-WUNN-INNUL-DDQTY-KII 标准作业指导书 作业名贴片机操作作业指 导书文件编号版本A0 日期2016年9月1日机型YS12 YV100XG 发行部门SMT部 一、作业步骤： 1、检查确认气压为0.55MPA±0.03MPA。YS12气压表（图一）YV100XG气压表（图一1） 2、开启机器电源总开关（图二）,机器进行自检完毕后,按ACTIVE切换键盘,按“READY”按钮让机 器进入准备状态,接着鼠标点击OK让机器复位.（图三） 3、鼠标点击SETUP,进入下层菜单后选择BOARD来选择需要生产产品程序名，并点击SELECT确 认。 4、一切确认无误后按下START键开始生产;生产后，按STOP键停机，打开防护盖清扫机器.（图 三） 5、关机步骤:鼠标点击OFF（图四）,机器提示是否执行,点击OK后机器执行复位操作,然后按下“EMERGENCY STOP”按钮，关闭总电源开关。（图三） 二、注意事项 1.检查抛料盒是否放好，机器供料台上供料器是否摆放好。 2.在机器运作时，要注意确保身体在机器移动范围以外。 3.不可以两人同时操作一台机,严禁机器带病作业. 4.换料时应将机器门盖打开，换料员安装好物料后或中途换料时均需通知IPQC核对，并作好记录。 5.散料电容须100％用电容表测量，分类包装，贴上元件编号规格,交IPQC检测合格后方可使用。 6.在机器出现警报或其他紧急情况时，立即报告工程技术人员处理。严禁非操作人员操作机器. 三、机器相关参数 1、电压: 380 V~（±10V），频率:50/60 Hz。 2、轨道适合基板：宽最小为50MM，最大为420MM；长最小为50MM，最大为450MM。 3、贴装能力：A、料件最小0201（0.5MM*0.2.5MM），最大为40MM*40MM，厚度最大为7MM；B、CHIP 0.45S/PCS、带装IC 1s/PCS,托盘装IC 2s/PCS；C、贴片精度：+/-0.040mm,QPFchips最高精度是+/-0.03mm。D、料架支持 feeder最多可装40PCS，常用托盘（325MM*135MM）最多可装 3PCS。YS12气压表（图一） YV100XG气压表（图一1）（图二） 控制面板（图三） 图四 制表审核 电源 工作画面 2 1、准备工作 1.1作业前需进行机台点检并记录表单中，点检项目如下： 1.1.1确认贴片机电源和气压 运动导轨。 2、操作说明： 2.1贴片机整机简介 2.2贴片机开机 2.2.1打开稳压器电源开关 （确认电压在200V ） 机台气压 从左往右依次 是开始建、停止键、清除键 取料器 屏幕显示器 机台电源 稳压器电源开关 2.2.2先打开机台电源和显示屏开关，然后打开紧急停止按钮，按下ACTIVE(鼠 标锁止键)和READY(开机键)，最后按下START（开始键）(注：确认气压在0.5-0.65Mpa） 2.2.3机器预热：首先确认返回原点，然后在生产设计页面下点击暖机，设定时 间5分钟。（注：观察各运动部件动作是否流畅、有异响，如有立即向领班反应情况） ⑵打开显示屏 ⑷按下ACTIVE 和READY 键 ⑸按下START 2.3程序编写前的准备 2.3.1将元器件安装在取料器上 安装前取料器的状态 安装时取料器的状态 将元器件顺着打开的轨道装入，元器件带上的小孔要完全装入齿轮上，在复原取料器按钮的位置 暖机 生产设计 点击开始 设定5分 钟 取料器按钮在上方 取料器按钮在下方 注：元器件安装好后，按下取料器按钮，观察是不是按一次，出来一个元器件。如果不是重 新安装调整。 大的元器件用大的取料器，小的元器件用小的取料器。 2.3.2将取料器安装在贴片机上 将取料器安装在编有阿拉伯数字的安装轨道上，并记住位置。安装成功后取料器上的感 应器会亮。（感应器在取料器的左右两侧，一边一个；大的取料器占有2个安装轨道，小的取料器是1个安装轨道。） 2.3.3基板底座与基板治具 基板底座 基板治具：在治具上粘上高温双面胶带， 一般一个基板槽内粘3个高温双面胶带。 取料器轨道 yamaha windows 贴片机常见报警及解决方法 1、PCB传输故障： ①E0070：PCB TRANSFER ERROR Unexpected PCB is on the Conveyor PCB传输故障，额外的PCB在运输轨上 意义：在运输轨上的PCB，数量超过额定的数量。 ②E0071：The PCB detected before transfer is not detected after transfer. Maybe there is the PCB on the edge of the moving conveyor . Set the PCB to its normal Position Manually. 传输前检测的PCB在传输后检测不到，可能在移动运输轨的边缘有PCB，用手将PCB放置在其正常的位置。 意义：载入开始检测的PCB在载入后不能确认，卸出前确认的PCB在出口处检测不到，或载入卸出前不能确认的PCB 在载入卸出后被检测到。 ③E0072：Machine in Unable to start running because the conveyor width is not ready . The conveyor width will be changed first . Misaligment of PUSH-UP PINS or PCB on conveyor may danage machine . Assure Safety and push the [ENTER] key. 意义：因未准备运输轨宽度机器不能开始运行，运输轨宽度将先被改变，在运输轨上的PCB 或上推顶针的失调可能损坏机器，确保安全并按[ENTER]键。 ④E0073：PCB is detected on the edge of the moving conveyor. Set the PCB to its normal Position mannally. 在移动运输轨边上检测到PCB，将PCB手动放置在正常位置。 意义：在移动运输轨的的连接部分，危险警告传感器检测到一块PCB。 ⑤E0074：PCB FIXING ERROR PCB trans-Unit, Locate-Pin or push-up-Unit does not response to command. PCB固定故障 PCB传输部件，定位针或上推部件不响应指令。 意义：在PCB传输部件上的定位针传感器或上推部件，传感器不能正确响应电磁阀的状况。 ⑥E0078: When the PCB was transfered to fixed conveyor of PCB exit Side ,error happened for time over Maybe the PCB stoppered between fix conveyor and moving enveyor or the PCB stopped is fixed Conveyor of PCB exit side . Set the PCB to its normal position mannally. 当PCB 传送到PCB出口处边的固定运输轨时，发生超时故障，PCB 可能停在固定运输轨和移动轨之间，或PCB停在PCB出口边的固定运输轨中，用手将PCB放在正常位置。 意义：当从运输轨上卸出PCB时，PCB不能到达出口传感器。 ⑦E0079: The PCB was not able to exit from fixed conveyor of PCB exit side . Maybe the PCB stopped on edge of fixed conveyor of PCB exit side. Set the PCB to its mormal position 雅马哈贴片机编程方法 第一章 零 件 认 识 与 介 绍 常见的 SMD 零件包装方式 CHIP/MELF/TR/SOP （SOIC ）/SOJ/PLCC/QFP/BGA. 电阻[ R ] [ RN ] [VR] CHIP= 有公制 /英制两种规格 ,在台湾说法以英制为准 ,常用的 CHIP 零件如下表 A. 电阻在 PC 板简称 [ R ], 排阻称 [ RN ], 可变电阻称 [ VR ] a1. R 的误差值有 J Type=+/-5% （ 常用）以3 位数字显示 . F Type=+/-1% （ 精密 ）以 4 位数字显示 . J Type 零件外观显示 = 电阻值 000=1Ω 100=10Ω 101=100Ω 102=1K Ω 103=10K Ω 104=100K Ω 105=1M Ω F Type 零件外观显示 = 电阻值 1R2=1.2 Ω 1000=100 Ω 1001=1K Ω 1002=10K Ω 1003=100K Ω 1004=1M Ω RN 和 J Type 一样外观显示 , 在主机板常见规格 1206. SMD 的 RN 有 8 个点吃锡 , 不像 1206 有 2 个点吃锡 . VR 用在通信产品上 , 有 2/3 个吃锡点 . B. 主机板（MAlN BoARD ）常见的电阻规格 0603/0805/RN … 0402（ 英 ）/1005 （ 公） 1.0mm 0.5mm 0.4-0.7mm 0603（ 英 ）/1608 （ 公 ） 1.6mm 0.8mm 0.4-1.0mm 0805（ 英）/2125 （ 公） 2.0mm 1.25mm 0.5-1.0mm 1206（ 英 ）/3216 （ 公 ） 3.2mm 1.6mm 0.6-1.2mm 长（L ） 宽（W ） CHIP 分电阻及电容 ,偶尔有电感 /特殊规格等零件 ,一般平面四方称为 CHIP. 零件规格 厚（T ） REMARK Y A M A H A贴片机D O S 版本详细参数用设置 A1 OPTION CONFIG 機器的基本配置資訊A2 ROM CONFIG 記憶體資訊 A3 FILE CONFIG 系統程式資訊 A7 MACHING MTN.UTL. 機器運作的使用資訊A8 FLYING NOZZLE INF. 旋轉式更換吸嘴的規格 /BASIC CONF./ Sub Machine Type 機器所屬的規格 /RECOGNITION/ Ext.TC-A 用於YTF100/YTF100A Ext.TC-B 用於YTF31 Ext.TC-C 用於YTF80W Exc.tc Trv. Axis 外部Tray電車站與Mount機的X軸方向，一般 設定為Normal TrayChange Pos. 取料起始座標的計算 Front 由前到後的計算方式 Rear 由後到前的計算方式 /OPTIONS/ Nozzle Changer 自動更換吸嘴的功能 Slide Plate FES 移動式的FEEDER台車 Co-Planarity Sensor Dispense Data 是否顯示與點膠有關的資料 Disappear 不顯示 Appear 顯示 Dot Station QFP零件的拋料輸送帶 RS232C extension Option Edit Screen Saver 自動儲存功能 None 無此功能 1Min. 以1分鐘為單位作一次儲存動作 5Min. 以5分鐘為單位作一次儲存動作 10Min. 以5分鐘為單位作一次儲存動作 Feeder Group 供料器的種類，一般設定為FV TYPE PS1 Vision糸列包含YV100 YV1OOII YV1OOIIe YVL80 YVL88 YVL88II YV112 YV64 YV64D YV100D HSD PS2 X糸列包含YV100-X YV100-XT YV100-XG YV100-XTG YV180-X YV88-X YV88-XG HSD-X 雅马哈贴片机YV100Xg操作培训概要 1.YV_Xg系列贴片机简介 1.1YV_Xg系列贴片机家族成员 YV_Xg系列贴片机包括YV88Xg、YV100Xg、YV100XTg、以及YV180Xg等机型。上述各机型贴装速度（如下表1）、贴装精度（如下表2）等都各有不同。本手册主要以YV100Xg机型为例讲述。 表1 部分机型贴装速度 1.2 YV100Xg主要构件 2.操作安全事项 2.1操作安全 ※使用机器前请先阅读机器附带操作手册的安全事项部分 ※拆装Feeder或操作者身体任何部位进入机器前，必須打开安全门，或者按下“EMERGENCY”键，然后机器状态栏显示“SAFETY.”才可以操作！ 2.2 机器状态栏 机器状态栏如上图所示，可显示各种状态如下： 3.基本操作 3.1开关机步骤： 开机 暖机 选择程式调试、生产 关机 3.2轨道调整 点击点击完成 ※PCB宽度设定不可过宽（会导致PCB掉落），亦不可过窄（会导致PCB传送不顺）！ 3.3 PCB固定以及顶针放置 点击点击完成 ※PCB厚度设定不可过大（会导致PCB不能很好定位），亦不可过小（会导致PCB变形）！同时还要检查所用顶针高度正常，否则应先调整再使用。 ※PCB的固定方式要视具体情况选择以下参数：Locate P in, Edge clamp, Pin+ Push UP等 该标记表示机器处于停止状态。 机器处于复位状态，确保安全的情况下可以按操作面板上的“START”使机器运行。 该标记表示机器处于自动运行状态，可以按操作面板上的“STOP”使机器停止运行。 该标记表示机器处于安全停止状态位状态，必须消除掉安全停止的原因后才可以运行。 该标记表示机器处于错误报警状态，如吸料错误，识别错误等。 机器启动5到10分钟 YAMAHA-YV100ⅡSMT贴片机操作 一、编辑新程序 1、进入2-data 选择建立新程序； 2、进入到程序编程画面，选择PCB尺寸设定（PCB Info）； ①先设定PCB尺寸（PCB size）就是PCB本身的宽度；按Esc选择B-7设定好轨道宽度。 ②在B-7选择主挡板顶针顶起和皮带转动，把PCB板放入，在进行固定（注意：固定的PCB在一平面上，用手移动PCB不会上下左右晃动）； ③选定最佳MARK点和原点和MARK点并设定MARK点为使用状态； ④设定好打板时的固定方式：PCB Fix Device 一般为Edge clamp； 3、按F3进入主页面选择MARK点设定（MARK Info） ①先在PCB info 中使视频对准你设定的MARK点坐标； ②设定好你选MARK点的尺寸（）、大小（）、形状（shape type）、是否反光（surface type）、扫描面积（search area）：一般2-3倍；（按F4翻页、Tab换栏目）； ③按F6进入到MARK点验证画面，调整MARK亮度补偿（MARK Threshold）、误差值（Tolerance %）、扫面面积（search area）一定使MARK点通过；（注意：误差值不能超过40%否则打板时会误差很大打不准）； 4、进入到MOUNT Info贴片点坐标设定，最好MARK点先验证 （使确定的贴片点坐标更加准确）再进行贴片位置选定，注意：选定贴片位置坐标要居中、方向（角度：从12点钟逆时针开始0°-360°）确定； 5、进入到Component Info物料设定（快捷键：F4翻页、F8可看你所规定尺寸的图、F6识别、shit+F7数据反馈回数据库、F7调数据库、A3查看数据库、F8可以看自己画的图、A4查看元件封装）：取名称，可用游标卡尺测出物料的X轴、Y轴、Z轴方向的长度并写入，按F6选择站台放入物料选择吸嘴进行验证； 经验分享： ①物料可直接调用选项：530-539 铝电容；550-572钽电容；600-615三极管；620-622三极管；699-725 IC芯片；520-527MELF二极管（数字从小到大封装依次增大）； ②吸嘴：31 的选择1608/3216/2125；32 的选择4532/5650/7343/MELF；33的选择SOP20.封装：0805对应2125；1206对应3216；0603对应1608；0402对应1005. ③取料高度，一般情况可设置为是：电阻0.2mm；二极管0.8-1.0（正朝下、负朝上） ④编辑IC芯片物料：首先注意扫描的角度和你所画的图（F8）是不是在同一个方向，不是可设置取料角度（pick angle deg）使物料和你所画的图在同一个方向再进行验证；IC的一些设定，Lead Number N：N向零件的脚数；Lead Number E：E向零件的脚数；Reflect LL：脚长；Lead Width：脚的宽度；Co-planarity一般设置为Not Use； 雅马哈贴片机编程方法 Modified by JACK on the afternoon of December 26, 2020 雅马哈贴片机编程方法 第一章零件认识与介绍 常见的SMD零件包装方式CHIP/MELF/TR/SOP(SOIC)/SOJ/PLCC/QFP/BGA. 电阻[ R ] [ RN ] [VR] CHIP=有公制/英制两种规格,在台湾说法以英制为准,常用的CHIP零件如下表: 零件规格长(L) 宽(W) 厚(T) REMARK 0402(英)/1005(公) 0603(英)/1608(公) 0805(英)/2125(公) 1206(英)/3216(公) CHIP分电阻及电容,偶尔有电感/特殊规格等零件,一般平面四方称为CHIP. A. 电阻在PC板简称 [ R ], 排阻称 [ RN ], 可变电阻称 [ VR ] a1. R的误差值有 J Type=+/-5% (常用)以3位数字显示. F Type=+/-1% (精密)以4位数字显示. J Type 零件外观显示=电阻值 000=1Ω 100=10Ω 101=100Ω 102=1KΩ 103=10KΩ 104=100KΩ 105=1MΩ F Type 零件外观显示=电阻值 1R2=Ω 1000=100Ω 1001=1KΩ 1002=10KΩ 1003=100KΩ 1004=1MΩ RN和J Type一样外观显示, 在主机板常见规格1206. SMD的RN有8个点吃锡, 不像1206有2个点吃锡. VR用在通信产品上, 有2/3个吃锡点. B. 主机板(MAIN BOARD)常见的电阻规格0603/0805/RN… C. 通信产品因高频关系, 常见的电阻规格0603/1608/VR, 但会以F Type出现居多. D. 零件的趋势渐被0603所取代, 主要LAYOUT及机板的密度(Notebook)的需求加上材料的耐压特性及锡膏和 钢板精度都已克服, 以后0603零件会逐渐普遍. 电容[ C ] A. 电容在PC板简称[ C ], 它的外观没有数字可供分辨, 通常颜色愈浅, 电容值愈小. a1. C的误差值有 Z Type=+80%, -20%(常用104Z) M Type=+10%, -10% K Type=+20%, -20%(常用103K) J Type=+/-5% F Type=+/-1% 它的电容值换算 1P 10P 100P=101P= 1000P=102P==1n 10000P=103P==10n 100000P=104P==100n *104P用在主机板的IC旁SOP的10pin-20pin 1000000P=105P=1uf *工厂的写法与说法104P 电容有正负极性之分, 有Mark为正极(料带前进的右) SMD电容因特性及耐压等关系有不同的材料 电容材料以分陶瓷/钽质/电解 以计算机主机板看在286时代都以DIP+PLCC零件为主, 当时的PLCC不是直接焊在PC板上, 都会安装在一 个零件座上(SOCKET), 也看不到1206的踪迹. 二极体[ C ] /晶体管/电感/震荡器[ QUARTZ ] Y AMAHA贴片机通用培训资料 目录 一、安全及注意事项 (3) a) 必须严格遵守都安全注意事项： (3) b) 警告标识 (3) c) 贴片机操作注意事项： (4) 二、贴片机分类 (4) a) YV100xg、YV88xg系列贴片机各部名称 (4) b) YG200系列贴片机各部名称 (5) 三、贴片机操作 (6) a) 开机 (7) 1、安全检查 (7) 2、打开贴片机主控电源开关； (7) 3、回原点 (7) 4、暖机 (7) b) 生产 (8) 1、基板选择 (8) 2、调整导轨 (8) 3、核对物料 (9) 4、示校吸取坐标 (9) 5、开始生产 (10) c) 关机 (10) 1、保存程序 (10) 2、关闭主机 (10) 3、关闭主控电源 (10) d) 发挥好 (11) 四、贴片程序优化 (11) a) 开始优化 (11) b) 删除原始设置数据 (11) c) 生成设置数据 (11) d) 执行优化 (11) e) 完成优化 (11) 五、常见故障处理； (13) 一、安全及注意事项 a)必须严格遵守都安全注意事项： 1、操作贴片机的人员必须接受相关的培训和教育，如安全教育、操作培训等，并 经生产技术部经行考核后持证上岗； 2、机器运行中，绝对禁止将身体的任何一部分（手、头）进入机器动作范围内； 3、在示教或调整机器过程中，必须使机器处于随时可以关机的状态； 4、停止机器运行的安全装置必须始终处于启动状态（如：急停按钮，安全光幕等）； 5、不可在机器内部或周围放置可燃物（气体、液体等）或不卫生、被污染的物体。 b)警告标识 贴片机上粘贴有下列警告标识，必须确认标识内容无条件服从标识中的指示。 YAMAHA YS12操作培训概要 一．目的: 为了让大家对YAMAHA YS12/YG12操作使用有进一步的了解认识。 二．安全事项：1.操作人员请在接受专业培训后操作机器。 2.机器动作时请勿将身体或其他异物伸入机器内部，以免造成人身伤亡或机器损坏。 3.机器运行过程中如发生异响或其他异常情况，请按“紧急停止”按钮，检查机器状 况。 三．机器基本操作及程序编制： 1.主操作界面 （1）上图画面上的各区域意义： 状态区域：左端显示当前的机器状态；中间显示所选基板的名称；右端显示基板的生产数量。 按钮区域1：可选择主要的操作菜单。随着所选按钮，【自由区域】的画面内容自动切换。 按钮区域2：调用辅助功能的按钮。 按钮区域3：帮助按钮和切断电源按钮。 自由区域：显示由菜单按钮选择的操作画面。 （2）状态栏各状态意义介绍 （3）基本操作 开关机步驟： 开机 归原点、暖机 选择程式 调试、生产 关机 ※ 一定要按正常程序开关机器！ Y 点击 完成 ※ PCB 宽度设定不可过宽（会导致PCB 掉落），亦不可过窄（会导致PCB 传送不顺）！ PCB 固定以及顶针放置 机器启动 5到10分钟 点击点击完成※PCB厚度设定与TABLE上升的高度无关;但为了保持程式与其他机型的一致性,请按实际厚度录入. ※PCB的固定方式是采用PCB clamp及Edge clamp配合的方式进行定位的. 程式中的定位方式 只要选择成Edge clamp即可 2.BOARD参数设置 (1)：BOARD Board Size（X）：指要生产的PCB在X方向上的尺寸. Board Size（Y）：指要生产的PCB在Y方向上的尺寸. Board Size Height：指要生产的PCB的厚度. Board Comment：对当前程序的说明性语句，对机器运行不产生影响，如“For IBM Main Board”等. Prod. Board Counter：产量计数器，每生产一块PCBA该数据就会自动累加1（如果是拼板则以整块产品计算）. Prod. Board Counter MAX：以整块PCBA计算的计划产量，机器产量达到该值后会出现报警提示产量完成，设为0则表示无穷大. Prod. Block Counter：以小拼板计算的产品产量. Prod. Block Counter MAX：以小拼板计算的计划产量，机器产量达到该值后会出现报警提示产量完成，设为0 则表示无穷大. 日本YAMAHA(雅马哈)贴片机YAMAHA YV100X 贴片速度:秒/CHIP 贴片PCB大小:L457XW407MM_L50XW50MM 贴片元件:0603(MM)-31MMX31MM元件 SOP SOJ PLCC QFP BGA CSP 贴片元件可放100种(8MM) 贴片机大小:L1650XW1358X1450 贴片机重量:1300KG YV100XGP 贴片速度：秒/CHIP 可贴片元件范围：0603CR（公制）至□32mm IC,CSPs,BGAs,QFPs。 贴片头结构：贴装驱动系统有8个贴装头。 feeder（送料器）结构：90种8mm元件种类。 贴片精度：CHIP±；QFP±。 识别方式：采用高分辨率多视觉高精度数码相机。 可贴装PCB尺寸：Min L50mm×W50mm～Max L460mm×W335mm.外型尺寸:L1,650mmW1,408mmmH1,895mm；约1600kg。 供给电源：三相380V . YG200 贴片速度: 秒/CHIP 贴片PCB大小:L330（420）XW250MM_L50XW50MM 贴片元件:0402(MM)-14MMX14MM 贴片元件可放80种(8MM) 贴片机大小:L1950XW1408X1450 贴片机重量:2080Kg 供给电源：三相380V 型号YV100II 贴片速度:秒/CHIP的高速贴装 基板尺寸：L600*W400(Max)/L50*W50(Min) 基板厚度贴装精度±CHIP ±QFP 电源三相AC220/208/230/240/380/400/416V ±10%，50/60HZ功率4KVA 贴装原件1005~QFP’SQP’SOJ’PLCC(25mm) BGA（ 原件种类带状原件：100种（MAX,8MM带换算） 托盘原件：80种（TMAX,YTF时使用） 原件供给形式8-56mm宽带状，杆状，散装，托盘 外形尺寸L1650*W1350*H1810 重量1300KG 贴片速度12000（粒/小时） 自动手动自动贴片速度／（粒／小时） 重量1300（kg） YAMAHA贴片机通用培训资料 With an external intelligent video analysis equipment such as SAVIA, can reach the border detection, intrusion, retrograde, count, spraying, intelligent video analysis functions such as occlusion alarm with the video camera. Network video codec technology of the system in accordance with the national standard of SVAC technology required to implement data collection and Exchange. Video bit rate can be adjusted according to the image quality between 2Mbps-16M bps, to meet the application requirements monitoring process to transfer images. This reservation and municipal public security system, City Emergency Office of network interfaces. Rehabilitation centres for monitoring system monitored by the following areas: key management areas of operating room nursing unit area; Health care corridor areas; crowded public places, toll, pharmacy Windows, medical equipment, warehouse and important protected areas; building access entrance key areas; Office area, important separation; room, equipment room and other important machines, instruments/canteen, restaurant management sites; car park management areas supervisory areas. System equipment are network cameras, power modules, switches, control center equipment mainly to monitor digital workstation, storage devices, alarm, alarm units, UPS, LCD monitors and so on. Injury recovery, 1, 2nd floor of the used network transmission of video signal transmission mode to upload to the medical floor of the security monitoring room. Transmission fiber on the rehabilitation floor ... Control. Local 雅马哈贴片机编程方法 第一章零件认识与介绍 常见的SMD零件包装方式CHIP/MELF/TR/SOP(SOIC)/SOJ/PLCC/QFP/BGA. 电阻[ R ] [ RN ] [VR] CHIP=有公制/英制两种规格,在台湾说法以英制为准,常用的CHIP零件如下表: 零件规格长(L) 宽(W) 厚(T) REMARK 0402(英)/1005(公) 1.0mm 0.5mm 0.4-0.7mm 0603(英)/1608(公) 1.6mm 0.8mm 0.4-1.0mm 0805(英)/2125(公) 2.0mm 1.25mm 0.5-1.0mm 1206(英)/3216(公) 3.2mm 1.6mm 0.6-1.2mm CHIP分电阻及电容,偶尔有电感/特殊规格等零件,一般平面四方称为CHIP. A. 电阻在PC板简称[ R ], 排阻称[ RN ], 可变电阻称[ VR ] a1. R的误差值有J Type=+/-5% (常用)以3位数字显示. F Type=+/-1% (精密)以4位数字显示. J Type 零件外观显示=电阻值 000=1Ω 100=10Ω 101=100Ω 102=1KΩ 103=10KΩ 104=100KΩ 105=1MΩ F Type 零件外观显示=电阻值 1R2=1.2Ω 1000=100Ω 1001=1KΩ 1002=10KΩ 1003=100KΩ 1004=1MΩ RN和J Type一样外观显示, 在主机板常见规格1206. SMD的RN有8个点吃锡, 不像1206有2个点吃锡. VR用在通信产品上, 有2/3个吃锡点. B. 主机板(MAIN BOARD)常见的电阻规格0603/0805/RN… C. 通信产品因高频关系, 常见的电阻规格0603/1608/VR, 但会以F Type出现居多. D. 零件的趋势渐被0603所取代, 主要LAYOUT及机板的密度(Notebook)的需求加上材料的耐压特 性及锡膏和钢板精度都已克服, 以后0603零件会逐渐普遍. 电容[ C ] A. 电容在PC板简称[ C ], 它的外观没有数字可供分辨, 通常颜色愈浅, 电容值愈小. a1. C的误差值有Z Type=+80%, -20%(常用104Z) M Type=+10%, -10% K Type=+20%, -20%(常用103K) J Type=+/-5% F Type=+/-1% 它的电容值换算 1P 10P 100P=101P=0.0001uf 1000P=102P=0.001uf=1n 10000P=103P=0.01uf=10n 100000P=104P=0.1uf=100n *104P用在主机板的IC旁SOP的10pin-20pin 1000000P=105P=1uf *工厂的写法与说法104P 10000000P=10uf(用在主机板的5V, 过滤电流噪声) 电容有正负极性之分, 有Mark为正极(料带前进的右) SMD电容因特性及耐压等关系有不同的材料 电容材料以分陶瓷/钽质/电解 以计算机主机板看在286时代都以DIP+PLCC零件为主, 当时的PLCC不是直接焊在PC板上, 都会安装在一个零件座上(SOCKET), 也看不到1206的踪迹. 二极体[ C ] /晶体管/电感/震荡器[ QUARTZ ] 二极体[ D ] 二极体有IN4148/ZD 5.6V(极纳稳压)及整流二极体IN4001/IN4002及发光二极体,俗称LED. SMT设备维修实例 随着电子工业的飞速发展，SMT设备正得到越来越广泛的应用，但这些设备在使用过程中不可避免地会出现这样或那样的问题。一般情况下使用厂家是与设备供应商联系维修，但往往会因为路途等原因耽误相当长时间而影响生产，而且设备维修花费、维修人员的旅途费等也将是一笔不小的开支。因此，对于SMT 工程技术人员来说，掌握一定的维修技术，就可以避免上述情况的出现。在维修过程中，我们应找出设备故障产生的根本原因，这样我们在排除故障时才能做到有的放矢。笔者将结合自己的几次维修典型事例，介绍SMT设备故障分析及排除方法，以供同行参考。 故障分析及排除 故障一：托盘(TRAY)元件供料平台位置的调整 工作过程：我们使用的高精度贴片机为松下MPA—G3，其托盘元件供料器与机器主体连为一体。贴装托盘元件(如QFP)时，有一个专用吸头(TRAY HEAD)将元件从托盘中吸出并放在一个供料平台上，然后供料平台移到贴片头所在位置以供贴装头吸取贴装。 故障的产生及分析：我们发现贴装头(MOUNT HEAD)吸取元件时存在一定的偏差，吸嘴很难吸取到元件的正中心上，从而会对贴装造成一定的影响。但若将机器工作方式改为直接取料，即MOUNT HEAD不通过供料平台而直接从托盘上吸取元件时，就不存在这种情况。由此我们分析MOUNT HEAD与TRAY HEAD在供料台上吸取放置元件的位置不在一个轴上，从而造成吸取误差。 故障的排除：MOUNT HEAD与TRAY HEAD在供料平台上的吸取放置元件的位置可由机器参数(MA CHINE DATA)来设定，我们以MOUNT HEAD在供料平台上吸取元件的位置为参考点，将TRAY HEAD 在供料平台上放置元件的位置调整到与参考点位置重合即可。在以后的生产过程中，就再未出现过托盘元件吸取不正的问题。笔者利用这种方法也曾解决了另外一家单位设备中存在的相类似的问题。 故障二：部品贴装偏差大 故障的产生：笔者曾使用过YAMAHA公司的中速贴片机YV1OO，该型机器以贴装片状元件为主。有一次生产时该机器贴片对出现了非常大的误差，造成焊接不良。我们随后对该机器的机器参数进行了修正，但该机器正常生产了一会儿，便又“旧病复发”。 故障的分析排除：我们判断该问题不是由软件造成的，便对机器的硬件进行检查。在检查过程中，竟然发现CCD摄像头松动了!将CCD摄像头固定紧，并对机器有关参数进行了重新设定，重新生产后再未出现类似的问题。 由于SMT设备，尤其是贴片机，在生产过程中震动较大，因此经常检查机器上一些装置的固定情况是 YAMAHA100-2操作规程 高速度贴片机通用工艺规程 1. 目的： 将各种贴装元件贴装于线路板上。 2. 适用范围： 适用于工厂SMT自动生产线中高速度贴片机YAMAHA YV100II进行电装的所有印制线路板。 3. 引用标 4. 准： YAMAHA YVL100II高精度贴片机操作手册。 5. 工艺操作过程 5.1. 机器生产运行 5.1.1. 日常生产操作流程 A. 机器检查 B. 开机 C. 回原点 D. 暖机 E. 选择数据 F. 检查供料器是否正确安装 G. 调整印制线路板定位系统 H. 开始生产 I. 生产完成 J. 关机 5.1.2. 生产步骤描述 4.1.2.1机器检查 A.开机前检查气源电源是否正常，安全盖是否盖好，吸嘴是否正确安装。 B.每日开机前吸嘴检查： 吸嘴尖是否破损，沾锡膏，胶水 吸嘴臂是否弹性良好 供料器是否顺利供料 供料器平台是否清洁 4.1.2.2开机 打开机器电源主开关。检查各急停按钮是否松开，安全盖是否盖好，按下操纵手柄上的READY键，显示器下方“Emergency Stop”信息消失。 4.1.2.3回原点 选择菜单1/1/D2回机器原点，机器自动回原点。 4.1.2.4暖机 选择菜单1/1/D1暖机，按空格键选择暖机时间，约10至15分钟。 4.1.2.5选择生产数据 如果生产上次生产的数据，此项可跳过，否则按F2键选择生产数据。选择后，操作屏上出现本数据程序所需各头安装的吸嘴类型。 4.1.2.6检查供料器是否正确安装 选择菜单1/1/D4/元件排列，检查供料器安装与数据是否一致。 4.1.2.7调整印制线路板定位系统 通过菜单1/1/D4/运行应用/传送带单元，手动定位印制线路板，检查各定位装置是否可以正确工作。 传送带单元组成： Locate pins定位销 Push up plate支撑台 Edge clamps边夹 Push in unit侧顶块 Main stopper主挡块 Entrance stopper入口挡块 一、目的 1. 将操作贴片机的作业步骤化，为操作员提供操作向导。规范操作员作业程序和动 作、以确保设备安全、正常运行，保障人员及公司产品的安全。 2.延长设备使用年限，减少设备故障，避免事故的发生。 二 、范围 此操作规程适用于YAMAHA YS12贴片机。 三、 职责 贴片机操作员依此指导书正确作业。 四、 功能介绍 图1 ACTIVE 使该面板上的其他按钮有效。 READY 解除紧急停机、使伺服呈启动状态 RESET 停止运行、返回基板生产的准备状态。 START 根据基板程序进行元件的贴装。 STOP 中断机器运行。用start 按钮重新启动机器。 ERROR CLEAR 清除出错时的报警蜂鸣和报警画面。 EMERGENCY STOP 按此按钮，机器呈紧急停机状态。要解除时则向右旋转 洛阳中光能源科技有限公司 文件编号 ZGTPJ-1 YAMAHA 贴片机安全操作 规程 发行部门 生产部 发行日期 2013-8-7 制定 夏鹏飞 版本 A0 审核 页次 核准 五、内容 （一）：作业前期检查 1检查贴片机气压表在0.40-0.55Mpa之间、电源连接正常； 2通过查看生产现场悬挂的温湿度计，确认其工作环境之温湿度在（温度20℃~28℃,50%-60%大气湿度）规定范围内，如工作环境发生变化应及时找工艺员或设 备员调整; 3做好机器及工作岗位的6S，检查设备内部是否有异物，导轨、传输带、贴装头、支撑等运动部位，及其运动范围内是否有异物，若有请及时清理；急停按钮是否复位，前防护盖是否关闭正常； 4:确认机台送料器已牢牢固定在送料器上，没有浮起。送料器上没有异物。 5:确认吸嘴没有缺损，黏附焊膏，回弹不良现象。 （二）作业步骤： 1 开机 （1）打开贴片机主控电源开关； 向右旋转主控电源开关，使开关箭头指向ON位置如图2，主控电源打开，贴片机 主机上电，进行计算机启动以及设备硬件检测（自动完成），载入机器运行所需的 程序后，显示【正在初始化】页面如图3。 向右旋转主控电源开关 图2如何提高雅马哈贴片机的工作效率
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