ACS580_Catalog_EN_3AUA0000145061_RevB

ABB general purpose drives ACS580

0.75 to 250 kW Catalog

Low voltage AC drives

2 ABB general purpose drives ACS580 | Catalog

Contents

4 The all-compatible ACS580 general purpose drives 6 Switch on simplicity without trading off efficiency 8 Human all-compatible 9 Process all-compatible 10 Environment all-compatible 11 Business all-compatible

12 The versatile drive for a broad range of applications 13 How to select a drive 14 Technical data 14 Dimensions

15 Ratings, types and voltages

16 Standard interface and extensions for plug-in connectivity 17 Standard software with versatile features

19 Easy drive commissioning and use with an intuitive control panel 20 PC tool for drive monitoring and process tuning capabilities 21 Flexible connectivity to automation networks 22 Remote monitoring access worldwide

23 Input/output extension modules for increased connectivity 24 Brake options

24 EMC – electromagnetic compatibility 25 Cooling and fuses

26 Services – Taking care of your drives, caring about your business 28 Contact us

The idea behind all-compatible is simple: the better a drive fits to your processes, users and business and environmental goals, the faster you start enjoying the benefits it brings. The ACS580 is an all-compatible general purpose drive with other drives complementing the offering. The ACS580 and other all-compatible drives share the same architecture and user interfaces, yet there is an optimal drive for virtually any application.

During drive selection, you save time as the drives have many built-in features simplifying the selection process. A broad range of options provides easy extension to the drive’s functionality. The simplicity carries on to the drive set up and commissioning. With a state of the art user interface and drive design, installation and setup is made easy and optimal.

The total cost of ownership and your impact on the

environment is lower with the drives ensuring your processes run efficiently and reliably. The control panel and PC tool

enable you to monitor and analyze the drives. As a result, you can fine-tune them to get more out of the drives and process using less energy.

Once you have used one all-compatible drive, you can use them all. Your knowledge accumulates with each new

installation, resulting in more efficient processes and business. That’s it. In short, all-compatible means better business sense.

What does all-compatible mean for you?

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The all-compatible ACS580 general purpose drives The wall-mounted ACS580 is an all-compatible ABB general

purpose drive. It turns complicated to simple to control

processes efficiently.

The drive controls a wide range of applications in different

industries, and yet it requires very little setting up or

commissioning. The control panel’s straightforward settings

menu with assistants help you to commission the drive quickly

and get it into action. All the essential features are built-in as

standard, which reduces the need for additional hardware and

simplifies drive selection. The drive is virtually plug-in-ready

to control pumps, fans, conveyors, mixers and many other

variable and constant torque applications.

What if you require even more sophisticated features? You

can choose the next member of the all-compatible drives

portfolio, such as the ACS880 industrial drives. The drives

share the same user interfaces and options, enabling you

to use the knowledge you have gained with the ACS580

drives. You increasingly keep saving time. And saving time in

business means saving money and improving profit potential.

Simple is beautiful. And now, simple is also profitable.

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Switch on simplicity without trading off efficiency

Simplicity at your fingertips

The control panel’s straightforward settings menu with assistants help you set up the drive quickly and effectively.

Boosting energy efficiency Energy optimizer and energy efficiency information help you monitor and save the energy used in your process.

Simple to select, install and use Built-in features such as an EMC filter, a swinging choke, a Modbus RTU fieldbus interface and safe

torque off functionality simplify drive selection, installation and use.

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Startup and

maintenance tool

Drive composer PC tool for

startup, configuration, monitoring and process tuning. PC tool is connected to the drive’s control panel via USB interface.

Communication with all major automation networks Fieldbus adapters enable connectivity with all major industrial automation networks.

The ACS580 general purpose drives are part of ABB’s all-compatible drives portfolio. The drives promise you effortless energy efficiency throughout their whole life cycle.

The ACS580 drive practically guides you to set itself up. With built-in assistant functionality the user answers to questions in the selected language to set up the drive, and then the drive is fully operational.

After commissioning, the next time you will remember you own the drive is when you take a look at your new, lower energy bill.

Input/output extensions

In addition to the standard interfaces, the drive has built-in slot for additional input/output extension modules. Some of the extension modules allow for an external +24 V supply to be used.

Remote monitoring

With a built-in web server and standalone datalogger, NETA-21 enables worldwide and secure access to drives.

Human all-compatible

When using the ACS580 drive, you don’t have to know

all the parameters or use any programming language.

Your own mother tongue and common sense is enough.

Straightforward settings menu with assistants, and ready-

made application macros, help you set up the drive quickly.

The Drive composer PC tool provides extensive drive

monitoring and process tuning capabilities.

The integrated and certified safe torque off feature means

safety for machine operators.

If your process requirements grow, the next all-compatible

drive will also have the same interface and options, providing

you with scalability without adding complexity.

The technology should adapt to your

needs, not the other way round.

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Process all-compatible

The ACS580 drives are ready for a broad range of standard drive applications, and all essential features for speed and torque control applications are built-in as standard.The power range reaches up to 250 kW, covering a broad range of applications. The wide range of fieldbus adapter options allow communication with all of the major industrial automation networks.

If the application requires more than a general purpose drive, the common drives architecture enables the smooth transition to other all-compatible drives in the ABB portfolio, such as the ACS880 industrial drive.

What do we mean by plug-in-ready compatibility? Exactly what it says. Buy it, plug it in and run it.

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Environment all-compatible

With ABB and the drives, you are not only optimizing the energy consumption of an electric motor but also your whole process.

The drive itself helps you to use only the exact amount of energy needed to run your motor. The energy optimizer feature ensures maximum torque per ampere, reducing energy drawn from the supply. And the built-in energy efficiency calculators help you to analyze and optimize processes. With the help of our life cycle services, you will be able to keep your process running reliably and efficiently throughout the life cycle of the drives.

You can go even further by using our energy appraisal

process that provides you with an easy way to investigate the energy saving potential in all selected applications.

The greenest energy is the energy that you do not use. That is what the ACS580 allows you to do.

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New technology inside, the whole ABB outside, designed to support your business.

Business all-compatible

Usually, any drive is a justified investment that gives a short payback time by lowering energy consumption and helping improve productivity of the processes.

When you choose an all-compatible drive from ABB, you get more than just a drive.

You get our wide range of products and services to support your business, including our decades of experience in various industries. ABB’s local offices are in over 90 countries and our global value provider network members will be near to you.

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The versatile drive for a broad range of applications

The wall-mounted ACS580 general purpose drive is designed to control a broad range of variable and constant torque applications such as pumps, fans, conveyors and mixers as well as for process control in different industries. The drive is equipped with built-in features that simplify ordering and delivery, and reduces commissioning costs since everything is provided in a single, compact package.

All the essential features built-in

The drive provides reduced harmonics with built-in second-generation swinging choke technology in a smaller and lighter design. Other built-in features include C2 category EMC filter, brake chopper up to frame R3, Modbus RTU fieldbus interface and dual channel SIL3 safe torque off (STO). The drive and all options have coated circuit boards as standard improving durability in harsh environmental conditions.Easy to use control panel and PC tool

The control panel and PC tool provide easy drive setup,

commissioning and maintenance. The control panel’s settings menu with many built-in assistants speed up commissioning, while the Drive composer PC tool offers extensive drive monitoring and process tuning capabilities.

Boosting energy efficiency

The built-in energy efficiency calculators, including used and saved kWh, CO 2 reduction and money saved, help users

fine-tune processes to ensure optimal energy use. The energy optimizer control mode ensures the maximum torque per ampere, reducing energy drawn from the supply.

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enabling you to quickly browse and adjust the drive settings. histograms and trend graphs help you analyze the process.With the panel’s text editor, you can add information eg, to I/O signals or customize fault and warning messages. You can Powerful backup and restore functions (with name, date and content) are supported as well as different language versions. Faults or warnings are quickly resolved as the help key provides context sensitive guidance and troubleshooting configured. The menu gives you a quick access to the related settings of the terminals eg, filtering, scaling, delay or function selections. You can quickly identify if a single terminal is used simultaneously using the panel bus feature. You can select the drive to be operated in the panel bus. The PC tool is easily connected to the drive through the USB connector on the Type designation ACS-AP-S ACS-AP-I CDUM-01CDPI-01DPMP-01DPMP-02

Combined panel bus adapter and panel platform kit

CDPI-01 + DPMP-02

* Assistant control panel included as standard in the delivery unless otherwise specified.It is very easy to select the right drive.

This is how you build up your own ordering code using the type designation key.

How to select a drive

34

Type designation:Product series

Types and construction Ratings Voltages Options

ACS580 03A3L501

+ 014–––Choose your motor’s power and current rating from the ratings table on page 15.

Start with identifying your supply voltage. This tells you what rating table to use. The ACS580 supports 3-phase 400 V supply. That means there is only one rating table to be used. See page 15.

Choose your options (on pages 19, 21, 23 and 26) and add the option codes to drive’s ordering code. Remember to use a “+” mark before each option code.

Select your drive’s ordering code from the rating table based on your motor’s nominal power rating.

2

1

3

4

Technical data

S = mechanically active substances

Dimensions

** Front height of the drive with glandbox

H

W

D

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The ratings apply for the frames R0 to R3 up to +50 °C and the frames R4 to R9 up to +40 °C.

For derating at higher altitudes, temperatures or switching frequencies, see the user’s manual, document code: 3AUA0000076333

Ratings, types and voltages

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Standard interface and extensions for plug-in connectivity

The ACS580 drives offer a wide range of standard

interfaces. In addition, the drive has three option slots

ACS580 user’s manual.

Default factory I/O connection diagram

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Commissioning easier than ever before

The drive’s assistant control panel has a clear and intuitive user interface as well as different assistants to make the drive simple to set up and use. This saves on commissioning and learning time.

Sophisticated process control

The ACS580 drives offer sophisticated process control in scalar and vector control modes. The drive supports a wide range of motors including induction and permanent magnet motors. Many embedded protection and other features improve performance of the motor and process.

Flying start

Flying start is available for both scalar and vector control modes. Catching a running motor, enabled by the flying start feature, is often required in applications with long freewheeling times.

Load profile

The load profile feature collects drive values such as current to a log. The log shows how the drive is operating and enables you to analyze and optimize the application.

Reduce motor noise

The drive reduces motor noise by spreading the switching frequencies over a user-specified range. User can define an allowed range of used switching frequency. As a result, the drive maximizes the actual used switching frequency based on thermal measurement. The higher used switching frequency reduces motor noise at low load without limiting full current at maximum load.

PID built-in

Built-in and stand-alone process PID makes the ACS580 a self-governing unit that requires no external logic input from the control room, but requires only an external process measurement. The sleep mode with boost functionality

elevates the required level of operation momentarily eg, level or pressure of fluid, just before turning to sleep mode. This prolongs the time spent in sleep mode and saves energy.Optimize energy use

The ACS580 drives come with features that help you save and manage energy. The energy optimizer feature operates both in scalar and vector control modes, ensuring maximum torque per ampere and reducing energy drawn from the supply. You can monitor the hourly, daily and cumulative energy consumption via kWh counters. When the drive replaces other control methods (eg. direct-online control), you can follow the saved energy, CO 2 emissions or money, and see how fast the drive brings you a return on investment.Easy diagnostics for trouble-free operation

The control panel’s diagnostics menu enables you to

effectively analyze and resolve issues. You can quickly analyze why the drive is performing as it is; running, stopped or running at the present speed. Active faults, warnings and event logs are shown in the menu. The menu shows if there are any active limitations to the drive operation and gives instructions on how to resolve them. The Drive composer PC tool offers more detailed diagnosis and signal monitoring. The entry level PC tool is available for free via the ABB website.

Standard software with versatile features

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Easy drive commissioning and use with an intuitive control panel Almost anyone can set up and commission the ACS580 drive

using the assistant control panel. Straightforward settings

menu with embedded assistants reduce time needed for drive

commissioning.

The menus are clearly named by function, such as motor,

ramp and limit settings. The assistants ask only the essential

questions and help you set up and start the drive quickly.

Smooth navigation and process tuning

The control panel is equipped with a high resolution display,

context-sensitive soft keys and four-direction navigation

enabling you to quickly browse and adjust the drive settings.

Many flexible data visualizations including bar charts,

histograms and trend graphs help you analyze the process.

With the panel’s text editor, you can add information eg, to

I/O signals or customize fault and warning messages. You can

also label the drive with a unique name.

Easy drive maintenance

Powerful backup and restore functions (with name, date

and content) are supported as well as different language

versions. Faults or warnings are quickly resolved as the help

key provides context sensitive guidance and troubleshooting

instructions.

The I/O menu shows how the electrical terminals are

configured. The menu gives you a quick access to the related

settings of the terminals eg, filtering, scaling, delay or function

selections. You can quickly identify if a single terminal is used

for multiple functions and the actual I/O status.

One control panel connected to multiple drives

One control panel can be connected to several drives

simultaneously using the panel bus feature. You can select the

drive to be operated in the panel bus. The PC tool is easily

connected to the drive through the USB connector on the

control panel.

Control panel options

* Assistant control panel included as standard in the delivery unless otherwise specified.

** Assistant control panel also compatible with ACS880 drives.

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PC tool for drive monitoring and process tuning capabilities The Drive composer PC tool offers fast and harmonized

setup, commissioning and monitoring for the whole

all-compatible drives portfolio. The free version of the tool

provides startup and maintenance capabilities, while the

professional version provides additional features such as

custom parameter windows, control diagrams of the drive’s

configuration and improved monitoring and diagnostics.

The Drive composer tool is connected to the drive using the

mini USB connection on the assistant control panel.

All drive information such as parameter loggers, faults,

backups and event lists are gathered into a support

diagnostics file with a single mouse click. This provides faster

fault tracking, shortens downtime and reduces operational

and maintenance costs.

Drive composer pro offers extended functionality

Drive composer pro provides the same standard functionality

as the free version, including parameter settings, downloading

and uploading files and search parameters. Advanced

features such as graphical control diagrams and various

displays are also available.

The control diagrams save users from browsing long lists of

parameters and help to set the drive’s logic quickly and easily.

The tool has fast monitoring capabilities of multiple signals

from several drives in the panel bus. Full backup and restore

functions are also included.

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