08/13/04
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EMI FILTER
HYBRID / HIGH RELIABILITY
AME270461 SERIES
Description
n Up to 1.5 Ampere Output Current n Attenuation > 35dB @ 200 KHz
n Low Profile (0.38”) Seam Welded Package n Ceramic Feedthru Copper-Core Pins n Operation Over Full Military Temp. Range n
Standard Military Drawings Available
Features
AME
Typical Connection Diagram
The AME Series of EMI filters have been designed to provide full compliance with the input line reflected ripple current requirement specified by CE03 of MIL-STD-461C over the full military temperature range while operating in conjunction with the corresponding AFL series of DC/DC converters. These filters are offered as part of a complete family of conversion products providing single and dual output voltages while operating from nominal +270 input line voltage. Other converters operating with a similar switching frequency will also benefit by use of this device.
These EMI filters are hermetically packaged in two enclosure variations, utilizing copper-core pins to minimize resistive DC losses. Three lead styles are available, each fabricated with Advanced Analog’s rugged ceramic lead-to-package seal assuring long term hermetic seal integrity in harsh environments.Manufactured in a facility fully qualified to MIL-PRF-38534, these converters are available in four screening grades to satisfy a wide range of applications. The CH grade is fully compliant to the requirements of MIL-PRF-38534 for class H. The HB grade is fully processed and screened to the class H requirement, but does not include element evaluation to the class H requirement.
Both grades are tested to meet the complete group “A” test specification over the full military temperature range with no derating. Two grades with more limited screening are also available for use in less demanding applications. Variations in electrical, mechanical and screen requirements can be accommodated. Contact IR Sant Clara for special requirements.
of Filter Rated Output Current
R L
R L
PD-94596A
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AME270461 Series
Specifications
ABSOLUTE MAXIMUM RATINGS Note 1
Input Voltage -720V to +720V Note 2 Input Current
3.0 A
Lead Soldering Temperature 300°C for 10 seconds Case Temperature
Operating -55°C to +125°C Storage -65°C to +135°C
Electrical Characteristics -55°C ≤ T CASE ≤ +125°C, -270 ≤ V IN ≤ +270 unless otherwise specified
1. Operation above maximum ratings may cause permanent damage to the device. Operation at maximum ratings may degrade performance and affect reliability.
2. Device can tolerate ± 720 Volt transient whose duration is ≤ 100 ms when R S ≥ 0.5 ?.
3. Derate Output Current linearly from 100% at 125°C to 0 at 135°C.
4.
DC resistance is the total resistance of the device and includes the sum of the input to output resistance and the return in to return out resistance paths.
Notes to Specifications
Parameter
Group A Subgroups
Test Conditions
Min Nom
Max
Unit
INPUT VOLTAGE
Steady State Transient Note 2
-400 -720
+400 +720
V DC
OUTPUT VOLTAGE 1, 2, 3 V OUT = V IN - I IN x R DC
V DC OUTPUT CURRENT Note 3
1.5
A DC
DC RESISTANCE (R DC ) Note 4 1
T C = 25°C T C = 125°C
400 700
m ?
POWER DISSIPATION
Maximum Load Current
T C = 25°C
T C = 125°C
0.9 1.58 W
NOISE REDUCTION
200 KHz - 500 KHz 500 KHz -1 MHz 1 MHz - 50 MHz
35 60 65
dB
ISOLATION 1 Any Pin to Case Tested @ 500VDC 100 M ?
CAPACITANCE Measured Between Any Pin and Case 40 nF DEVICE WEIGHT
Slight Variations with Case Style
95
g
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AME270461 Series
AME270461 Block Diagram
Refer to last page for Pin Designation
Output
Output Return
Input
Input Return
Circuit Operation and Application Information
The AME series of filters employ three stages of filtering in a low pass configuration designed to attenuate the higher frequency components of ripple currents generated by high frequency switching DC/DC converters. The Block Diagram describes the general arrangement of the principal elements which have been connected to provide both differential and normal mode buffering between the input and output terminals.
Employing only passive elements, AME filter operation is initiated simply by insertion into the input power path between one or more DC/DC converters and their input DC voltage bus. In this connection,output pins of the filter will be connected to input pins of the converters. When a single AME filter is used in conjunction with multiple DC/DC converters,the use will be limited to the maximum output current capability specified in the AME electrical table.1 A typical connection utilizing one filter to drive two converters is illustrated on page 1.
1
To calculate the input current (i in ) requirement of any one converter, first determine the maximum output power by
multiplying output voltage by maximum load current, divide this power by the efficiency to obtain input power and then divide input power by inputvoltage to obtain the input current (i in ). Note that to obtain worst case input current, you must use maximum load current, minimum efficiency and minimum line voltage in this calculation.
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AME270461 Series
Requirement MIL-STD-883 Method
No Suffix ES Suffix
HB Suffix
CH Suffix Temperature Range -20 to +85°C
-55°C to +125°C -55°C to +125°C
-55°C to +125°C Element Evaluation
MIL-PRF-38534
Internal Visual 2017 Yes Yes Yes
Temperature Cycle 1010 Cond B Cond C Cond C Constant Acceleration
2001
500g
Cond A Cond A Burn-in 1015 48hrs@ 85°C 48hrs@ 125°C 160hrs @ 125°C 160hrs @ 125°C Final Electrical (Group A)
MIL-PRF-38534 & Specification
25°C 25°C
-55, +25, +125°C
-55, +25, +125°C
Seal, Fine & Gross 1014 Cond A Cond A, C Cond A, C Cond A, C
External Visual
2009
Yes Yes Yes
Available Screening Levels and Process Variations for AME270461 Series
Standard Military Drawing
PIN
Vendor CAGE Code
Vendor Similar PIN
98026-01HUA 52467 AME270461W/CH 98026-01HUC 52467 AME270461W/CH 98026-01HXA 52467 AME270461X/CH 98026-01HXC 52467 AME270461X/CH 98026-01HYA 52467 AME270461Y/CH 98026-01HYC 52467 AME270461Y/CH 98026-01HZA 52467 AME270461Z/CH 98026-01HZC 52467 AME270461Z/CH
Available Standard Military Drawing (SMD) Cross Reference
*
Per Commercial Standards
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AME270461 Series
AME270461 Case Style Outlines
Tolerances, unless otherwise specified: .XX = ±0.010
.XXX = ±0.005
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AME270461 Series
Pin Designation
Pin No.
Designation
1 Positive Input
2 Positive Input
3 Positive Input
4 Input Return
5 Input Return
6 Input Return
7 Output Return
8 Output Return
9 Output Return 10 Positive Output 11 Positive Output 12 Positive Output
Part Numbering
AME 270 461 X / CH
Model Input Voltage
28 = 28V 50 = 50V 270 = 270V
Applicable Military Test Standard
Case Style
W, X, Y, Z
Screening
— , ES, HB, CH
WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245, Tel: (310) 252-7105
IR SANTA CLARA: 2270 Martin Av., Santa Clara, California 95050, Tel: (408) 727-0500
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Data and specifications subject to change without notice. 08/2004