? Copyright 2006
KUKA Roboter GmbH
Zugspitzstra?e 140
D-86165Augsburg
Germany
This documentation or excerpts therefrom may not be reproduced or disclosed to third parties without the express permission of the KUKA ROBOT GROUP.
Other functions not described in this documentation may be operable in the controller. The user has no claims to these functions, however, in the case of a replacement or service work.
We have checked the content of this documentation for conformity with the hardware and software de-scribed. Nevertheless, discrepancies cannot be precluded, for which reason we are not able to guaran-tee total conformity. The information in this documentation is checked on a regular basis, however, and necessary corrections will be incorporated in the subsequent edition.
Subject to technical alterations without an effect on the function.
KIM-PS4-DOC
Contents Contents
1Introduction (5)
1.1Target group (5)
1.2Representation of warnings and notes (5)
2Product description (7)
2.1Overview of motor data (7)
2.2Nomenclature of motor designations (8)
2.3Motor data for ME_228_180_30_S0 (9)
2.4Motor data for ME_250_180_37_S0 (11)
2.5Motor data for MG_120_110_25_S0 (13)
2.6Motor data for MG_220_130_25_S0 (15)
2.7Motor data for MG_40_80_45_S0 (17)
2.8Motor data for MG_64_110_35_S0 (19)
2.9Motor data for MG_8_44_45_S0 (21)
2.10Motor data for Mx_11_60_44_S0 (23)
2.11Motor data for Mx_110_130_40_S0 (25)
2.12Motor data for Mx_16_60_42_S0 (27)
2.13Motor data for Mx_160_130_30_S0 (29)
2.14Motor data for Mx_180_130_40_S6_cool (31)
2.15Motor data for Mx_180_180_40_S0 (33)
2.16Motor data for Mx_180_180_40_S6_cool (35)
2.17Motor data for Mx_260_180_30_S0 (37)
2.18Motor data for Mx_360_180_30_S0 (39)
2.19Motor data for Mx_480_180_30_S0 (41)
2.20Motor data for Mx_60_110_30_S0 (43)
3Appendix (45)
3.1Standard connector pin allocations (45)
Index (47)
Motor Data
1. Introduction
1
Introduction
1.1
Target group
This documentation is aimed at users with the following knowledge and skills:
Advanced KRL programming skills
Advanced knowledge of the robot controller system Advanced knowledge of machine data Advanced knowledge of external axes
Advanced knowledge of machine design
1.2Representation of warnings and notes
Safety warnings
Warnings marked with this pictogram are relevant to safety and must be ob-served.
Notes
Notes marked with this pictogram contain tips to make your work easier or ref-erences to further information.
For optimal use of our products, we recommend that our customers take part
in a course of training at KUKA College. Information about the training pro-gram can be found at https://www.wendangku.net/doc/5f950981.html, or can be obtained directly from our subsidiaries.
Danger!
This warning means that death, severe physical injury or substantial material
damage will occur, if no precautions are taken.
Warning!
This warning means that death, severe physical injury or substantial material
damage may occur, if no precautions are taken.
Caution!
This warning means that minor physical injuries or minor material damage may
occur, if no precautions are taken.
Tips to make your work easier or references to further information.
Motor Data
2. Product description 2Product description
2.1Overview of motor data
Motor
ME_228_180_30_S0 (>>>2.3"Motor data for
ME_228_180_30_S0" page9)
ME_250_180_37_S0 (>>>2.4"Motor data for
ME_250_180_37_S0" page11)
MG_120_110_25_S0 (>>>2.5"Motor data for
MG_120_110_25_S0" page13)
MG_220_130_25_S0 (>>>2.6"Motor data for
MG_220_130_25_S0" page15)
MG_40_80_45_S0 (>>>2.7"Motor data for
MG_40_80_45_S0" page17)
MG_64_110_35_S0 (>>>2.8"Motor data for
MG_64_110_35_S0" page19)
MG_8_44_45_S0 (>>>2.9"Motor data for
MG_8_44_45_S0" page21)
Mx_11_60_44_S0 (>>>2.10"Motor data for
Mx_11_60_44_S0" page23)
Mx_110_130_40_S0 (>>>2.11"Motor data for
Mx_110_130_40_S0" page25)
Mx_16_60_42_S0 (>>>2.12"Motor data for
Mx_16_60_42_S0" page27)
Mx_160_130_30_S0 (>>>2.13"Motor data for
Mx_160_130_30_S0" page29)
Mx_180_130_40_S6_cool (>>>2.14"Motor data for
Mx_180_130_40_S6_cool" page31)
Mx_180_180_40_S0 (>>>2.15"Motor data for
Mx_180_180_40_S0" page33)
Mx_180_180_40_S6_cool (>>>2.16"Motor data for
Mx_180_180_40_S6_cool" page35)
Mx_260_180_30_S0 (>>>2.17"Motor data for
Mx_260_180_30_S0" page37)
Mx_360_180_30_S0 (>>>2.18"Motor data for
Mx_360_180_30_S0" page39)
Mx_480_180_30_S0 (>>>2.19"Motor data for
Mx_480_180_30_S0" page41)
Mx_60_110_30_S0 (>>>2.20"Motor data for
Mx_60_110_30_S0" page43)
Motor Data
2.2Nomenclature of motor designations
Description
Fig. 2-1: Nomenclature of motor designations
Item Description
1M = Motor
2G = Smooth shaft
E = Involute toothing
3Static torque [Nm] * 10
4Flange height z [mm]
5Speed [rpm] / 100
6Type suffix
2. Product description 2.3Motor data for ME_228_180_30_S0
Ordering data
Version1
Drawing number-
Article number00-119-766
Order designation ME_228_180_30_S0
Shaft Involute
Cool variant No
Technical data
Servo drive module KSD1-48KSD1-32
Static torque22.8 Nm22.8 Nm
Standstill current16 A16 A
Torque constant (KT0) 1.58 1.58
Rated speed3000 rpm3000 rpm
Rated torque8.5 Nm8.5 Nm
Rated power 2.7 kW 2.7 kW
Rated current7 A7 A
Maximum torque62 Nm45 Nm
Maximum current48 A32 A
Moment of inertia (drive shaft)94 kg x cm294 kg x cm2
Brake holding torque (120°)23 Nm23 Nm
Intermediate circuit voltage560 V560 V
Weight26 kg26 kg
Protection rating IP64/IP65IP64/IP65
Worst case value for the design
Acceleration torque to break speed60 Nm41 Nm
Break speed2500 rpm3200 rpm
Maximum torque at rated speed21 Nm21 Nm
Maximum braking torque--
Configuration data
$VEL_AXIS_MA [rpm]37503750
$SERVOFILE KSD_48_MIaII KSD_32_MI_7
$CURR_MAX [A]4832
$CURR_LIM [%]100100
$KT_MOT 1.3 1.3
$KT0_MOT 1.58 1.58
$CURR_MON [A]16.516.5
$RAT_MOT_ENC{N1, D4}{N1, D4}
$RAISE_T_MOT [ms]1010
$BRK_ENERGY_MAX [J]74597459
$BRK_COOL_OFF_COEFF [J/s]4141
$BRK_TORQUE [Nm]3333
Motor Data
The load-specific configuration data must be calculated for each individual kin-ematic system.
Load-specific configuration data $G_VEL_PTP 30…80$G_VEL_CP 30…80$I_VEL_PTP 40…800$I_VEL_CP 40…800$LG_PTP 0.2…0.7$LG_CP 0.2…0.7
Dimensions
l 240
mm a 192 mm z 180 mm b 215
mm w W32 x 0.8 x 30 x 38 x 7h v 40 mm wl 50 mm zl 4 mm c 14 mm
Connector size 1
Fig. 2-2: Motor dimensions
2. Product description 2.4Motor data for ME_250_180_37_S0
Ordering data
Version1
Drawing number-
Article number00-119-768
Order designation ME_250_180_37_S0
Shaft Involute
Cool variant No
Technical data
Servo drive module KSD1-48
Static torque25 Nm
Standstill current17.5 A
Torque constant (KT0) 1.43
Rated speed3750 rpm
Rated torque15 Nm
Rated power 5.9 kW
Rated current12 A
Maximum torque62 Nm
Maximum current48 A
Moment of inertia (drive shaft)118 kg x cm2
Brake holding torque (120°)23 Nm
Intermediate circuit voltage560 V
Weight29 kg
Protection rating IP64
Worst case value for the design
Acceleration torque to break speed58 Nm
Break speed2800 rpm
Maximum torque at rated speed25 Nm
Maximum braking torque-
Configuration data
$VEL_AXIS_MA [rpm]3750
$SERVOFILE KSD_48_MK_S7_0
$CURR_MAX [A]48
$CURR_LIM [%]100
$KT_MOT 1.35
$KT0_MOT 1.43
$CURR_MON [A]17.5
$RAT_MOT_ENC{N1, D4}
$RAISE_T_MOT [ms]10
$BRK_ENERGY_MAX [J]7570
$BRK_COOL_OFF_COEFF [J/s]42
$BRK_TORQUE [Nm]33
Motor Data
The load-specific configuration data must be calculated for each individual kin-ematic system.
Load-specific configuration data $G_VEL_PTP 30…80$G_VEL_CP 30…80$I_VEL_PTP 40…800$I_VEL_CP 40…800$LG_PTP 0.2…0.7$LG_CP 0.2…0.7
Dimensions
l 266
mm a 192 mm z 180 mm b 215
mm w W32 x 0.8 x 30 x 38 x 7h v 40 mm wl 50 mm zl 4 mm c 14 mm
Connector size 1
Fig. 2-3: Motor dimensions
2. Product description 2.5Motor data for MG_120_110_25_S0
Ordering data
Version1
Drawing number394.100-01.601.47-00
Article number00-136-897
Order designation MG_120_110_25_S0
Shaft Smooth
Cool variant No
Technical data
Servo drive module KSD1-32
Static torque12 Nm
Standstill current11 A
Torque constant (KT0) 1.09 Nm/A
Rated speed2500 rpm
Rated torque8 Nm
Rated power 2.1 kW
Rated current7.5 A
Maximum torque32 Nm
Maximum current31 A
Moment of inertia (drive shaft) 6.84 kg x cm2
Brake holding torque (120°)13 Nm
Intermediate circuit voltage560 V
Weight16.8 kg
Protection rating IP64/IP65
Worst case value for the design
Acceleration torque to break speed28 Nm
Break speed2000 rpm
Maximum torque at rated speed22 Nm
Maximum braking torque77.2 Nm
Configuration data
$VEL_AXIS_MA [rpm]2500
$SERVOFILE KSD_32_M12_30
$CURR_MAX [A]32
$CURR_LIM [%]96
$KT_MOT 1.06
$KT0_MOT 1.09
$CURR_MON [A]11
$RAT_MOT_ENC{N1, D3}
$RAISE_T_MOT [ms]10
$BRK_ENERGY_MAX [J]400
$BRK_COOL_OFF_COEFF [J/s] 2.2
$BRK_TORQUE [Nm]17.50
Motor Data
The load-specific configuration data must be calculated for each individual kin-ematic system.
Load-specific configuration data $G_VEL_PTP 30 (80)
$G_VEL_CP 30…80$I_VEL_PTP 40…800$I_VEL_CP 40…800$LG_PTP 0.2…0.7$LG_CP 0.2…0.7
Dimensions
l 292
mm a 126 mm z 110 mm b 130 mm w 24k6v -wl 50 mm zl 3.5 mm c 9 mm Connector size 1
Fig. 2-4: Motor dimensions
2. Product description 2.6Motor data for MG_220_130_25_S0
Ordering data
Version1
Drawing number394.100-01.601.48-00
Article number00-136-898
Order designation MG_220_130_25_S0
Shaft Smooth
Cool variant No
Technical data
Servo drive module KSD1-64
Static torque22 Nm
Standstill current22.5 A
Torque constant (KT0)0.98
Rated speed2500 rpm
Rated torque 6.5 Nm
Rated power 1.7 kW
Rated current7 A
Maximum torque52 Nm
Maximum current64 A
Moment of inertia (drive shaft) 2.5 kg x cm2
Brake holding torque (120°)22 Nm
Intermediate circuit voltage560 V
Weight25.7 kg
Protection rating IP64/IP65
Worst case value for the design
Acceleration torque to break speed50 Nm
Break speed2000 rpm
Maximum torque at rated speed46 Nm
Maximum braking torque87 Nm
Configuration data
$VEL_AXIS_MA [rpm]2500
$SERVOFILE KSD_64_M22_30
$CURR_MAX [A]64
$CURR_LIM [%]100
$KT_MOT0.98
$KT0_MOT0.98
$CURR_MON [A]22.5
$RAT_MOT_ENC{N1, D4}
$RAISE_T_MOT [ms]10
$BRK_ENERGY_MAX [J]1400
$BRK_COOL_OFF_COEFF [J/s]7.78
$BRK_TORQUE [Nm]33.0
Motor Data
The load-specific configuration data must be calculated for each individual kin-ematic system.
Load-specific configuration data $G_VEL_PTP 30 (80)
$G_VEL_CP 30…80$I_VEL_PTP 40…800$I_VEL_CP 40…800$LG_PTP 0.2…0.7$LG_CP 0.2…0.7
Dimensions
l 303
mm a 155 mm z 130 mm b 165 mm w 32k6v -wl 58 mm zl 3.5 mm c 11 mm
Connector size 1.5
Fig. 2-5: Motor dimensions
2. Product description 2.7Motor data for MG_40_80_45_S0
Ordering data
Version1
Drawing number394.100-01.601.45-00
Article number00-136-895
Order designation MG_40_80_45_S0
Shaft Smooth
Cool variant No
Technical data
Servo drive module KSD1-16KSD1-32
Static torque 4 Nm 4 Nm
Standstill current 6.3 A 6.3 A
Torque constant (KT0)0.6350.635
Rated speed4500 rpm4500 rpm
Rated torque 3 Nm 3 Nm
Rated power 1.4 kW 1.4 kW
Rated current 4.9 A 4.9 A
Maximum torque9.6 Nm12 Nm
Maximum current16 A20 A
Moment of inertia (drive shaft) 1.41 kg x cm2 1.41 kg x cm2
Brake holding torque (120°) 3.2 Nm 3.2 Nm
Intermediate circuit voltage560 V560 V
Weight8.3 kg8.3 kg
Protection rating IP64/IP65 IP64/IP65
Worst case value for the design
Acceleration torque to break speed9 Nm10.5 Nm
Break speed3500 rpm3000 rpm
Maximum torque at rated speed7.5 Nm7.5 Nm
Maximum braking torque17.4 Nm17.4 Nm
Configuration data
$VEL_AXIS_MA [rpm]45004500
$SERVOFILE KSD_16_M4_45KSD_32_M4_45
$CURR_MAX [A]1632
$CURR_LIM [%]10062
$KT_MOT0.660.66
$KT0_MOT0.6350.635
$CURR_MON [A] 6.3 6.3
$RAT_MOT_ENC{N1, D3}{N1, D3}
$RAISE_T_MOT [ms]1010
$BRK_ENERGY_MAX [J]7474
$BRK_COOL_OFF_COEFF [J/s]0.410.41
$BRK_TORQUE [Nm] 5.40 5.40
Motor Data
The load-specific configuration data must be calculated for each individual kin-ematic system.
Load-specific configuration data $G_VEL_PTP 30 (80)
$G_VEL_CP 30…80$I_VEL_PTP 40…800$I_VEL_CP 40…800$LG_PTP 0.2…0.7$LG_CP 0.2…0.7
Dimensions
l 245
mm a 96 mm z 80 mm b 100 mm w 19k6v -wl 40 mm zl 3 mm c 7 mm Connector size 1
Fig. 2-6: Motor dimensions
2. Product description 2.8Motor data for MG_64_110_35_S0
Ordering data
Version1
Drawing number394.100-01.601.46-00
Article number00-136-896
Order designation MG_64_110_35_S0
Shaft Smooth
Cool variant No
Technical data
Servo drive module KSD1-32
Static torque 6.4 Nm
Standstill current8 A
Torque constant (KT0)0.80
Rated speed3500 rpm
Rated torque 4.3 Nm
Rated power 1.6 kW
Rated current 5.9 A
Maximum torque17.3 Nm
Maximum current25.3 A
Moment of inertia (drive shaft) 3.74 kg x cm2
Brake holding torque (120°)13 Nm
Intermediate circuit voltage560 V
Weight11.2 kg
Protection rating IP64/IP65
Worst case value for the design
Acceleration torque to break speed15 Nm
Break speed2700 rpm
Maximum torque at rated speed12.6 Nm
Maximum braking torque34.8 Nm
Configuration data
$VEL_AXIS_MA [rpm]3500
$SERVOFILE KSD_32_M11_45
$CURR_MAX [A]32
$CURR_LIM [%]78
$KT_MOT0.77
$KT0_MOT0.8
$CURR_MON [A]8
$RAT_MOT_ENC{N1, D3}
$RAISE_T_MOT [ms]10
$BRK_ENERGY_MAX [J]400
$BRK_COOL_OFF_COEFF [J/s] 2.2
$BRK_TORQUE [Nm]17.50
Motor Data
The load-specific configuration data must be calculated for each individual kin-ematic system.
Load-specific configuration data $G_VEL_PTP 30 (80)
$G_VEL_CP 30…80$I_VEL_PTP 40…800$I_VEL_CP 40…800$LG_PTP 0.2…0.7$LG_CP 0.2…0.7
Dimensions
l 228
mm a 126 mm z 110 mm b 130 mm w 24 v -wl 50 mm zl 3.5 mm c 9 mm Connector size 1
Fig. 2-7: Motor dimensions