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Reinforcement of polyurethane composites with an organically modified montmorillonite

Reinforcement of polyurethane composites with an organically modified montmorillonite
Reinforcement of polyurethane composites with an organically modified montmorillonite

Reinforcement of polyurethane composites with an organically

modi?ed montmorillonite

Jiawen Xiong,Zhen Zheng,Hongmei Jiang,Sufang Ye,Xinling Wang

*

Department of Polymer Science and Engineering,Shanghai Jiaotong University,800Dongchuan Road,Shanghai 200240,PR China

Received 9September 2005;received in revised form 9January 2006;accepted 9January 2006

Abstract

A clay with reactive activity prepared by treatment of natural montmorillonite with Methylene-bis-ortho-chloroaniline (MOCA)was incorporated into polyurethane matrix and a series of PU/clay nanocomposites were obtained by in situ polymerization.The microstruc-ture of the nanocomposites with di?erent content of the clay was examined by atomic force microscopy (AFM).The thermal and mechanical properties of the nanocomposites with di?erent organic clay content were characterized by dynamic mechanical thermal anal-ysis (DMTA)and thermogravimetric analysis (TGA).It was found that the moduli and thermal stability of the nanocomposites were improved with augment of clay,especially,for the PU/9wt%MO-MMT nanocomposite,compared to pure PU,the storage modulus and the loss modulus were increased by about 300%and 667%at à45°C,respectively.ó2006Elsevier Ltd.All rights reserved.

Keywords:A.Polymer–matrix composites (PMCs);B.Microstructure;B.Mechanical properties;https://www.wendangku.net/doc/5e7074693.html,pression moulding

1.Introduction

Since Usuki and coworkers ?rst reported the superior nylon 6montmorillonite (MMT)nanocomposite [1,2],polymer-layered silicate nanocomposites have attracted great interest from researchers due to their academic and industrial importance [3,4].MMT,a layered silicate used widely to prepare polymer–clay nanocomposites,consists of two external silica tetrahedral sheets and a central octa-hedral sheet of alumina.The layers with high aspect ratio (about 1nm thickness and 100nm width and length)are stacked via weak dipolar force and form interlayer galleries which are generally occupied by cations (for example Na +,Ca 2+,Li +)which can be easily substituted with organic cations via ion exchange reaction in water.The special structures of MMT play important roles in improving mechanical,thermal and di?use barrier properties of polymer-layered silicate nanocomposites [5–7].Up to

now,many polymer matrices have been used to prepare polymer–MMT nanocomposites (such as polyimide,polyc-aprolactone,polypropylene,polyaniline and polyurethane)[8–12].The studies show that some properties of the nano-composites are signi?cantly improved by incorporation of MMT into polymer matrices.

Due to the poor compatibility of MMT with organic monomers and polymer matrices,it is necessary to modify MMT in the preparation of polymer–MMT nanocompos-ites for high performance.An e?ective way to modify the nature of MMT is to substitute the cations in the interlayer galleries of layers with cationic-organic surfactants.On one hand,organic modi?ers can impart hydrophilicity to the MMT,which can improve the compatibility of MMT with polymers.On the other hand,the gallery spacing of the modi?ed MMT becomes larger than that of https://www.wendangku.net/doc/5e7074693.html,an-ically modi?ed clays plays an important role in the forma-tion of the structure and morphology of polymer/clay nanocomposites,and thus signi?cantly in?uences material properties.Therefore,the choice of modi?ers used to treat clay is crucial to prepare polymer/clay nanocomposites

1359-835X/$-see front matter ó2006Elsevier Ltd.All rights reserved.doi:10.1016/https://www.wendangku.net/doc/5e7074693.html,positesa.2006.01.014

*

Corresponding author.Tel.:+862154745817;fax:+862154741297.E-mail address:xlwang@https://www.wendangku.net/doc/5e7074693.html, (X.Wang).

https://www.wendangku.net/doc/5e7074693.html,/locate/compositesa

Composites:Part A 38(2007)

132–137

with enhanced properties.Generally,three factors should be considered in forming polymer/clay nanocomposites which are:(i),organic modi?er molecules can easily enter in interlayer gallery of layers and thus enlarge the gallery spacing of MMT to ensure that polymer molecules(mono-mers)are able to intercalate into the interlayer galleries; (ii),there are of strong interactions between organic mod-i?ers and polymer matrices to enhance their compatibility, and(iii),to consider the cost and ease of use of polymer–clay nanocomposites.At present,alkylammonium and alkylphosphonium are used widely to treat MMT[13,14]. To further improve the properties of polymer–clay nano-composites,alternate functional modi?ers(namely,the modi?ers can react with polymer)are being used to prepare polymer–clay nanocomposites[15–18].

Methylene-bis-ortho-chloroaniline(MOCA)is used widely in preparing the cross-linked polyurethanes due to being an outstanding cross-linker and an excellent chain extender.In this study,MOCA was used as a functional aromatic amine modi?er to treat MMT for use in https://www.wendangku.net/doc/5e7074693.html,parisons between MMT treated with common modi?ers(such as alkyl quaternary ammonium modi?ers), the MOCA-modi?ed MMT can react with polyurethane pre-polymers,thus further improving the interaction of MMT with the polymer matrix.A series of polyure-thane–MMT nanocomposites with di?erent contents of MOCA-modi?ed MMT(MO-MMT)varying from1%to 9%by weight are prepared.The in?uences of MO-MMT weight fraction in the polymer matrix on structure and properties of the composites were characterized by atomic force microscopy(AFM),dynamic mechanical thermal analysis(DMTA),di?erential scanning calorimetry (DSC)and thermogravimetric analysis(TGA).

2.Experimental

2.1.Materials

Polypropylene glycol(PPG,M n?1000,Gaoqiao Chemical CO.)was vacuum dried at80°C for48h prior to use.Na+-Montmorillonites(Na+form,cation exchange capacity(CEC)is of110mmol/100g,diameter of MMT particle,B545l m,Zhejiang Fenghong Clay Chemicals CO.,Ltd.)were screened with325-mesh sieve prior to treatment with organic modi?ers.MOCA,(Shanghai Chemical Co.)and toluene diisocyanate(TDI,Mitsui(East Asia)&Co.Ltd.,Japan)were used as received.2.2.Preparation of organically modi?ed MMT

A uniform suspension was formed by dispersing15g screened Na+-MMTs in300ml distilled water and a MOCA solution(dissolving6g MOCA in a mixture of 0.5M hydrochloric acid and acetone(2:3by volume)) was added to the suspension.After the reaction of the MOCA with Na+-MMTs at80°C for4h,the suspension was still stirred for12h at room temperature.Then,the mixture was?ltered,and the?lter cake was washed repeat-edly with hot distilled water until the absence of Clàions were observed(no AgCl precipitate was produced using 0.1M AgNO3).Residual MOCA was removed by using acetone wash the?lter cake.The MO-MMT was dried in a vacuum oven at80°C,ground and screened with325-mesh sieve.

2.3.Preparation of polyurethane/MO-MMT nanocomposites

The procedures for preparing polyurethane nanocom-posites containing di?erent MO-MMTs were similar as shown below in Scheme1.For the preparation of5%(wt) MO-MMT content nanocomposite,100g of dry PPG plus a stoichiometric ratio of dried MO-MMT powder were put in a250ml?ask with a mechanical stirrer at ambient tem-perature,additional mixing was via an ultrasonicator (100W,nominal frequency of50kHz)for30min at ambi-ent temperature and then heated to100°C for2h to remove residual water.Then,TDI was added in a molar ratio of 1.6:1(relative to PPG)to the mixture of PPG and MO-MMT at80°C and reacted for1.5h to obtain the pre-polyurethane/MO-MMT material.The stoichiometric number of melt MOCA(depending on the content of isocyanate groups)was added to the pre-polyurethane/ MO-MMT under vigorous stirring for30–50s at80°C, and subsequently,the pre-polyurethane/MO-MMT was immediately poured in a metal mold and cured under a 10ton pressure for2h at88°C to form the polyurethane (PU)/MO-MMT nanocomposite?lm.

2.4.Characterization

Wide-angle X-ray di?raction measurements were per-formed using a Shimadzu XRD-600(Japan)X-ray di?rac-tometer(40kV,30mA)with CuK a radiation at room temperature.The scanning rate was2°/min over a range

J.Xiong et al./Composites:Part A38(2007)132–137133

of2h=2–10°for one-dimensional di?raction.AFM mea-surements were carried out in tapping mode using Scan-ning probe microscope(SPM)with a Digital Instrument Nanoscope IIIa Multimode to investigate dispersion of MO-MMT in PU matrix.DMTA was carried out in a ten-sile mode using a frequency of10Hz on Rheometric Scien-ti?c DMTA IV instrument(USA)at a 3.0°C/min temperature ramp over a scanning range fromà70to 80°C for the nanocomposites.The specimen of about 30·5·2mm was mounted on the?xture.TG analysis was carried out using a Perkin Elmer7Series thermal anal-ysis system from200to800°C at a heating rate of20°C/ min under a N2?ow.

3.Results and discussion

3.1.Structure and morphology

One-dimensional WAXD di?raction patterns of MMT, MO-MMT,pure PU and the nanocomposites with di?er-ent MO-MMT content are shown in Fig.1.Natural MMT is known to have a gallery spacing of1.1–1.3nm, while organically modi?ed MMT has a gallery spacing of 1.5–3.0nm[19].A characteristic di?raction peak appeared at2h=6.89°for MMT and5.86°for MO-MMT,based on Bragg equation,corresponding to a gallery spacing of 1.28nm and1.51nm,respectively.No obvious di?raction peak was observed from2°to10°in2h for the pure PU. The characteristic di?raction peak(001plane)of MMT disappeared in the PU/1wt%MO-MMT,indicating that oriented layers were disrupted.With an increase of MMT

content in the PU matrix,the di?raction peak for PU/ 5wt%MO-MMT and PU/9wt%MO-MMT shifted towards the small angle range as compared with that of the MO-MMT,showing that the PU molecules were inter-calated into the layers of the MMT.

AFM was used to examine the dispersion of MO-MMT in polyurethane matrix,as shown in Fig.2.Cross-section samples of AFM were obtained by brittle fracture of the nanocomposites in liquid nitrogen.For the nanocompos-ites with1wt%,AFM images showed that MO-MMTs were able to uniformly disperse in the polymer matrix with-out obvious clusters of clay particles https://www.wendangku.net/doc/5e7074693.html,pari-sons with the composites at higher clay contents,the MO-MMT in the polymer matrix for the nanocomposite with3wt%clay displayed a relatively uniform dispersion and relatively few clusters of clay particles were observed. With an increase of clay content,the MMT particles were more prone to aggregate and formed a bigger inorganic phase,meanwhile,the aggregation easily resulted in an inhomogeneous dispersion of MMT in the polymer.Obvi-ous agglomerates were observed in the AFM images for the 5wt%,7wt%and9wt%nanocomposites.Moreover,the higher the clay content,the degree of MMT increased agglomeration.The results from XRD and AFM congru-ously showed that the MO-MMT was exfoliated when the content of MMT in polymer matrix was lower,whereas aggregation of MMT particles existed in the matrix when the weight fraction increased.At the lower clay content, the sheets of the organically modi?ed MMT were easily exfoliated and dispersed in the matrix due to the reaction of MO-MMT with polyurethane pre-polymer.When the clay content reached a high concentration(>3wt%),inter-calated MMT easily aggregated together due to limited vol-ume space in the matrix,thus resulting in an uneven dispersion.

Fig. 2.AFM micrographs of cross-section of the nanocomposites at

di?erent MO-MMT contents.

134J.Xiong et al./Composites:Part A38(2007)132–137

3.2.Dynamic mechanical thermal analysis

DMTA was used to examine the viscoelastic response of the nanocomposite material to cyclic deformation and tem-perature(here in tensile mode),namely,elastic moduli (including storage modulus E0and loss modulus E00)and loss factors(tan d).Fig.3shows the temperature depen-dence of loss factors for PU and the nanocomposites at dif-ferent clay contents.The position of the tan d peak for PU (dot curve),corresponds to the glass transition temperature (T g)of the polymer system and occurred at10.7°C.For all the nanocomposites,an increase clay content resulted in a shift in tan d towards a lower temperature.The shift showed that addition of MO-MMT decreased the T g of PU matrix,moreover,the higher the MO-MMT contents, the greater the reduction of T g(Fig.3,top right).The reduction in T g for the nanocomposites may be attributed to a decrease in the content of matrix cure which may result in a lower cross-linking density by the addition of clay[20]. Another possibility is that the polymer con?ned between the MMT layers tends to lower the T g and improving the segmental dynamics of polymer chains[21].Comparisons with un?lled PU,tan d decreased,indicating that addition of MO-MMT decreased the dampening ability of the PU, and a similar result was observed by Mishra[22].However, with an increase of MO-MMT content in polymer matrix, the magnitude of the tan d was slightly increased.

The storage and loss moduli of PU/clay nanocomposites at di?erent MO-MMT contents,and as a function of tem-perature,are shown respectively in Figs.4and5.For the storage modulus,the temperature at which a decline of modulus begins corresponds to the occurrence of glass

transition of the nanocomposites.As expected,the temper-ature corresponding to the glass transition for PU was higher than those for the PU/clay nanocomposites,indicat-ing that addition of clay shifted the T g to lower tempera-tures.Moreover,the higher the MO-MMT contents in the polymer matrix,the lower the T g.

For E0and E00,the value of the moduli above and below T g was obviously enhanced with increasing the clay content in the polymer matrix.For the nanocomposite with9wt% MO-MMT content,compared with the pure PU,storage modulus and loss modulus were increased by more3-fold and about7-fold atà45°C,respectively,and also signi?-cantly improved above T g(between30and60°C),indicat-ing that incorporation of the organic clay reinforced the polymer matrix[23,24].The materials are often used at the temperature above their T g,therefore,the changes in moduli above the T g displayed more practical signi?cance than those below the T g(for example,polyurethane elasto-mer was used to produce many tyres,the improvement in storage modulus above T g is helpful to the tyres,however, the improvement in loss modulus may cause disadvanta-geous results for the tyres’s use at the temperature between 30and60°C).Generally,the enhancement in elastic mod-uli(above T g)for the polymer/clay nanocomposites is due to the mechanistic reinforcement by clay particles together with the unrestricted segment mobility at the organic–inor-ganic interface neighborhood of the PU/MO-MMT nan-composites for E00[24,25].

3.3.Thermal property analysis

The e?ect of organic clay content on T g of the polymer matrix is shown in Fig.6.DSC thermograms indicate that

J.Xiong et al./Composites:Part A38(2007)132–137135

T g decreased on addition of the organic clay into the poly-mer matrix (Fig.6bottom right corner).This may be attributable to moveable thin polymer between the interca-lated layers,thus lowering the cross-linking density and dispersion of clay.The trend in the reduction of T g by DSC for the nanocomposites is in agreement with results obtained by DMTA.The factors in?uencing T g for the polymer/clay nanocomposites are (i):the MOCA used to modify nature MMT can react with the PU pre-polymer and strengthen the interfacial interaction between the inor-ganic and organic phases.This can be advantageous,by improving the mechanical and thermal (T g and thermal sta-bility)properties;(ii)however,a reduction in cross-linking density of cured matrix can occur because of the addition of clay and non-homogeneous dispersion of clay;(iii)enhanced segmental dynamics of polymer chains con?ned between interlayer gallery of clay,which reduce the T g [26];(iv)the clay layers are like ?exible sheets than rigid plates due to their large aspect ratio and the nanometer thickness may improve the segment mobility of polymer chains,resulting in reduction of the T g [27].

The thermal stability of PU and PU-nanocomposites were investigated by TGA (Fig.7).TGA thermograms of the nanocomposites were shifted toward high temperatures

as compared to PU,indicating that addition of clay improved the thermal stability of the system and was con-centration dependant.This may be attributed to strong interactions between the organic clay and PU matrix.

4.Conclusion

A novel organic modi?er was developed to treat MMT for use as a reinforcing agent.The developed nanoparticles were characterized by AFM,showing that the functional-ized clay was homogeneously dispersed and exfoliated in the polymer matrix at low content of clay (<3wt%).At higher contents,agglomeration of the clays resulted from non-uniform dispersion.The cured nanocomposites exhib-ited excellent mechanical properties and were thermally stable compared with pure PU.Addition of the organically modi?ed MMT signi?cantly increased the moduli of the material above and below T g .Interestingly,T g of the nano-composites decreased as clay content increased.References

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的主体,要下功夫写好,关键是要写得既具体,又不繁琐;既概括,又不抽象;既生动形象,又很实在。总之,就是要写得很有说服力,让人一看便可得出够得上先进的结论。比如,写一位端正党风先进人物的事迹材料,就应当着重写这位同志在发扬党的优良传统和作风方面都有哪些突出的先进事迹,在同不正之风作斗争中有哪些突出的表现。又如,写一位搞改革的先进人物的事迹材料,就应当着力写这位同志是从哪些方面进行改革的,已经取得了哪些突出的成果,特别是改革前后的.经济效益或社会效益都有了哪些明显的变化。在写这些先进事迹时,无论是先进个人还是先进集体的,都应选取那些具有代表性的具体事实来说明。必要时还可运用一些数字,以增强先进事迹材料的说服力。 为了使先进事迹的内容眉目清晰、更加条理化,在文字表述上还可分成若干自然段来写,特别是对那些涉及较多方面的先进事迹材料,采取这种写法尤为必要。如果将各方面内容材料都混在一起,是不易写明的。在分段写时,最好在每段之前根据内容标出小标题,或以明确的观点加以概括,使标题或观点与内容浑然一体。 最后,是先进事迹材料的署名。一般说,整理先进个人和先进集体的材料,都是以本级组织或上级组织的名义;是代表组织意见的。因此,材料整理完后,应经有关领导同志审定,以相应一级组织正式署名上报。这类材料不宜以个人名义署名。 写作典型经验材料-般包括以下几部分: (1)标题。有多种写法,通常是把典型经验高度集中地概括出来,一

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Initial Attempts In this section we will outline our early approaches to the problem.In each case we describe the motivations for the ap-proach,the extent to which it was successful,and the reasons why it was ultimately unsuccessful. Block Drop As an initial pass at the problem of Tetris,we chose to imple-ment a simple game which we will call Block Drop.Block Drop is comparable to Tetris in that players drop pieces onto a rectangular grid,and gain points for?lling up an entire row (clearing a line).The main difference is that in Block Drop, the only type of piece available to players is a single unit square.Although the relationships between states in Block Drop are much more simple than in Tetris(and thus the op-timal policy is much easier to learn),the size of the state space for Block Drop and Tetris are similar.In this sense, the tractability of Block Drop can be used as a rough lower bound on the tractability of Tetris. We wrote a program to formulate an m×n game of Block Drop as an MDP.Note that a valid Block Drop gameboard never has any holes(where a certain grid square is not?lled but a higher up square in the same column is?lled).This al-lows us to represent each state by a set of n values correspond-ing to the height of the pieces in each of the n columns.These column heights can take on values from0to m?1indepen-dently of each other(columns heights are bounded by m?1 since the game ends if a column reaches height m).We also added a single terminal state to represent losing the game, so the total state space of Block Drop is m n+1.One pos-sible action exists for each column(since the player chooses which column to drop a piece in)so there are a total of n ac-tions.Transition probabilities are completely deterministic-dropping a piece in a particular column either increments that column’s value by1,or decrements the value of every column by1(in the case when a line is cleared).Our reward function assigns a reward of1for clearing a line and a cost of m for losing the game;all basic moves had0cost. In order to solve the Block Drop MDP,we used the ZMDP package written by Trey Smith(Smith&Simmons,2012). This package is designed primarily for?nding(approximate) solutions to Partially Observable MDPs,and as a result it re-quires that the input problem be described as a POMDP rather than an MDP.Unfortunately,we were unable to?nd any other software that works for pure MDPs,so we decided to con-vert our problem into a POMDP by adding a single observa-tion that is always made.We assumed that this modi?cation would not affect the tractability of the problem signi?cantly. We found that the solution to Block Drop matched the in-tuitively obvious optimal policy,and provided a good sanity check for our use of MDPs to model the problem.The result-ing policy drops a single block into each column(from left to right)until a line is cleared,at which point it repeats.How-ever,the Block Drop problem also illustrated the tractability issues that we faced:4×4Block Drop took less than a sec-ond to solve,but5×4Block Drop took16seconds and6×4 Block Drop took over a minute;all sizes above7×5were unable to complete a single solver round.Figure1shows the time in seconds required for a solution to Block Drop as a

Markov games as a framework for multi-agent reinforcement learning

Michael L.Littman Brown University/Bellcore Department of Computer Science Brown University Providence,RI02912-1910 mlittman@https://www.wendangku.net/doc/5e7074693.html, Abstract In the Markov decision process(MDP)formaliza- tion of reinforcement learning,a single adaptive agent interacts with an environment de?ned by a probabilistic transition function.In this solipsis- tic view,secondary agents can only be part of the environment and are therefore?xed in their be- havior.The framework of Markov games allows us to widen this view to include multiple adap- tive agents with interacting or competing goals. This paper considers a step in this direction in which exactly two agents with diametrically op- posed goals share an environment.It describes a Q-learning-like algorithm for?nding optimal policies and demonstrates its application to a sim- ple two-player game in which the optimal policy is probabilistic. 1INTRODUCTION No agent lives in a vacuum;it must interact with other agents to achieve its goals.Reinforcement learning is a promis-ing technique for creating agents that co-exist[Tan,1993, Yanco and Stein,1993],but the mathematical frame-work that justi?es it is inappropriate for multi-agent en-vironments.The theory of Markov Decision Processes (MDP’s)[Barto et al.,1989,Howard,1960],which under-lies much of the recent work on reinforcement learning, assumes that the agent’s environment is stationary and as such contains no other adaptive agents. The theory of games[von Neumann and Morgenstern, 1947]is explicitly designed for reasoning about multi-agent systems.Markov games(see e.g.,[V an Der Wal,1981])is an extension of game theory to MDP-like environments. This paper considers the consequences of using the Markov game framework in place of MDP’s in reinforcement learn-ing.Only the speci?c case of two-player zero-sum games is addressed,but even in this restricted version there are insights that can be applied to open questions in the?eld of reinforcement learning.2DEFINITIONS An MDP[Howard,1960]is de?ned by a set of states, ,and actions,.A transition function,: PD,de?nes the effects of the various actions on the state of the environment.(PD represents the set of discrete probability distributions over the set.)The reward function,:,speci?es the agent’s task. In broad terms,the agent’s objective is to?nd a policy mapping its interaction history to a current choice of action so as to maximize the expected sum of discounted reward, 0 ,where is the reward received steps into the future.A discount factor,01controls how much effect future rewards have on the optimal decisions, with small values of emphasizing near-term gain and larger values giving signi?cant weight to later rewards. In its general form,a Markov game,sometimes called a stochastic game[Owen,1982],is de?ned by a set of states, ,and a collection of action sets,1,one for each agent in the environment.State transitions are controlled by the current state and one action from each agent:: 1PD.Each agent also has an associated reward function,:1, for agent,and attempts to maximize its expected sum of discounted rewards, ,where is the reward received steps into the future by agent. In this paper,we consider a well-studied specialization in which there are only two agents and they have diametrically opposed goals.This allows us to use a single reward func-tion that one agent tries to maximize and the other,called the opponent,tries to minimize.In this paper,we use to denote the agent’s action set,to denote the opponent’s action set,and to denote the immediate reward to the agent for taking action in state when its opponent takes action. Adopting this specialization,which we call a two-player zero-sum Markov game,simpli?es the mathematics but makes it impossible to consider important phenomena such as cooperation.However,it is a?rst step and can be consid-ered a strict generalization of both MDP’s(when1) and matrix games(when1).

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