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CQI-15 Welding process table sheet

CQI-15 Welding process table sheet
CQI-15 Welding process table sheet

PROCESS TABLE D - Solid State Welding Processes 流程表 D - 固态焊接流程

Item #项目编号Related

WSA

Question

#相关WSA

问题编号

Category/Process Steps类别/流程步骤Inertia

Friction

Welding

(FRW-I) 惯性

摩擦焊

4 1.7, 1.8Welding specific essential variables which shall be

addressed in the FMEA, control plan and welding procedures

具体的基本焊接变量, 应在FMEA、控制计划和焊接工艺中列出

D4.1Tolerances on axial alignment轴对齐公差X D4.2Faying surface area接合面区域X D4.3Faying surface cleanliness接合面清洁X D4.4Initial spindal speed起始轴转速X D4.5W elding spindal speed焊接轴转速

D4.6Spindal torque - to not damage equipment轴扭矩 - 不损坏设备X D4.7Flywheels; total moment of inertia飞轮:总惯性力矩X D4.8Spindle clamp pressure轴钳压力X D4.9Fixture clamp pressure夹钳压力X D4.10Part stickout零件外伸长度X Preheat (First friction phase) if needed预热(第一摩擦阶段)如果

需要的话

D4.11-Projection on faying surface接合面投射X1 D4.12-Preheat force预热力X1 D4.13-Preheat time or RPM预热时间或RPM X1 D4.14Preheat burnoff length-amount of dimension loss during preheat预

热摩擦变形量-预热期间尺寸损失量

W eld Heat (Second friction phase) 焊接热(第二摩擦阶段)

D4.15-Friction weld force摩擦焊力X D4.16-Friction speed at which forging begins锻造开始时的摩擦速度X Forging Stage锻造阶段

D4.17-Forging speed锻造速度X D4.18-Forge force锻造力X D4.19-Forge time锻造时间

D4.20-Forge length if limited upset is used使用有线电阻对焊时的顶锻变

形量

D4.21-Forge delay锻造延迟

D4.22-Upset distance接头距离

D4.23-Upset removal / management接头去除 / 管理X D4.24-Upset hold time接头保持时间X D4.25-Upset rate对焊速率X D4.26-Friction upset distance and time摩擦焊接头距离和时间

D4.27Brake setting or stopping time dimensions and tolerences制动设

置或停止时间维度和公差

D4.28Brake force制动力

D4.29Brake delay prior to upset对接前的制动延迟

D4.30Final position最终位置

D4.31Postweld heat treatment if needed based on materials joined焊后

热处理(根据连接材料类型考虑是否需要)

All control of variables given below are subordinate to customer specific requirements.以下列出的所有控制变量均

如果需要达到热平衡。例如薄零件与厚零件或各种硬度零件之间的热平衡。

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