———————— NOTICE ————————
1. Read this manual thoroughly before using the VT210S, and store in a safe place for reference.
2. Make sure that this manual is delivered to the final user.
MEIDENSHA CORPORATION
MEIDEN
AC SPEED CONTROL EQUIPMENT
THYFREC-VT210S
400V System 37 to 315kW (C/T) 400V System 45 to 370kW (V/T)
QUICK START GUIDE
Warning
This Quick Start Instruction Guide is intended as a guide only.
Read the Instruction Manual thoroughly before using the VT210S.
Use extreme caution during installation.
Do not open the front cover while power is applied.
Always ground the Inverter heatsink.
If in doubt, refer to your supplier or
MEIDEN DRIVELINE Tel: 01908 276000
The information contained in this publication, including numerical data, has been prepared as a general guide to the product. No responsibility is assumed for errors herein. Meiden Europe Ltd reserve the right to make changes to this document and Instruction Manual at any time.
E&OE
Installation
Install the Inverter vertically, so that the cable glands face downwards.
Allow for the correct spacing around the Inverter for ventilation (X +>50mm, Y +>200mm). Fig. 1.
Always ensure that the Inverter is switched off before wiring.
Please note that TBA must be set in position shown (Fig. 2.) for 380-400V operation, and in position 1-2 for 415-460V operation.
Connect wiring as shown in Fig. 2. Make sure that correct short circuit protection devices are fitted and best wiring practises are observed (see page 2-3 in the supplied manual).
A Ferrite is supplied with the filter, which must be fitted to meet EMC compliance. The motor phase cables must be inserted through the output ferrite as per EMC Filter Kits—Guide to Installation and Use.
Voltage Surge
For long motor cable lengths (>30m), a motor choke can be ordered which must be fitted between the Inverter and the motor. Motor cables must be screened at both ends.
Connect inputs as shown in Fig. 3. or to suit your application. If using a potentiometer, connect the “wiper” to FSV terminal. Analogue signal cables MUST be screened. Connect one end of the screen to COM. The COM terminals are linked internally.
RY0 is isolated and must NOT be connected to COM.
Test Running the Drive
Please note that VT210S drives are supplied either as Constant Torque or Variable Torque and cannot be changed by the user. Operating the drive type is identical in all other ways although maximum and minimum values of some parameters may vary.
Default settings allow the basic running of the motor to prove the system, but first set:
B00-1 set 31 assuming 415V, 50Hz B00-5 set motor rated current (A) supply, and max freq B00-4 Output Voltage may have requirement of 50Hz. to be set for non-standard motors.
On power up, the Inverter display will cycle through a self-diagnostics check, and then show confirming the drive is in a ready state.
Press FWD on the keypad and the motor will ramp up to 10Hz in a forward direction. The display will change from to ( local frequency setting A00-0).
Press REV and check that the motor changes direction. Now press STOP , the motor will stop.
Acceleration and Deceleration will be default values at this stage.
(R RUN) (F JOG) (R JOG)
N.B. Terminal/Busbar arrangements differ on larger drives.
(Refer to page 2-8 in the supplied manual).
Fig.2.
Remote Running
The inverter is set to run in Local (keypad) mode.
With the drive display showing press STOP + LCL together to toggle between local and remote modes.
From default settings, the inverter is set up to accept the following signal inputs: (page 6-11).
FRUN Forward Run PSI1 Reverse Run RST Reset PSI2 Forward Jog EMS Emergency Stop ** PSI3 Reverse Jog FSV 0-10V signal reference
** by default is a normally open contact, coast to stop. Refer to manual (page 6-10) for options.
Set B08-0 to 12 to power up in “remote” mode (page 6-16).
If necessary, set new Accel/Decel times in A01-0 and A01-1 (page 6-3). Jog Accel/Decel can be set in B21-2 and B21-3 (page 6-21).
Braking is set on from default.
From default the signal reference is obtained from the 0-10V analogue input. This can be from a number of sources including a potentiometer as shown in Fig. 3.
Configuration
The Inverter parameter menu system is grouped into Modes and Blocks according to their functions and frequency of usage.
To manoeuvre around the menu system, pressing the MOD key will change between the Monitor, A and B block parameters. Pressing the key will change through the parameters in that block. See Fig. 4.
The display will alternate between the parameter number and its current value. Press SET to change the parameter value. Increase/decrease the value by using the and keys, and move to next digit by pressing the key. When you have set the parameter to the value you want, press SET .
It is possible to reset to default values when the drive is not running, by setting parameter B06-3 to 9 (page 6-12).
The parameter default values are such that the inverter can be quickly, and safely, checked after power on. However, some of the default values may need to be changed to suit specific applications.
From default, only the Basic Function parameters can be accessed.
Set parameter A05-0
from 2221 to 1111 to release further parameters blocks.
Fig.4.
Torque Boost
A02-0 Increase this value for loads with high Starting Inertia. (Refer to pages 6-3/6-6).
Other Useful Features
LCD Operator Panel - Upload/Download parameters, save 10 programs
Contact you Supplier or Meiden Europe Ltd for more information. Parameter (password) protection - B06-0 Pages 6-11/6-19 Programmable outputs - B05-0/2 Pages 6-11/6-18 Dynamic Braking - B80-1 Pages 7-3/7-4 Pattern Run - B5x-x Pages 6-38/6-39 PID Control - B43-x Pages 6-37/6-43 4-20mA input - B04-1 Page 6-11 Auxiliary Input - B24-0 Pages 6-22/6-29 Arbitary Scale - B05-2 Pages 6-11/6-18
Setting Pre-set Speeds
As well as running from 0-10V analogue reference, it is possible to set up to 8 pre-set speeds (plus Jog). Digital inputs PSI1-PSI5 can be programmed in a number of ways to suit the application.
A worked example of using 10Hz, 13.20Hz, 25Hz, 40.32Hz and 50Hz pre-set speeds is shown below:
Set B03-1 to 0 turns off F Jog Set B04-6 to 5 uses PSI5 as S2 Set B03-2 to 0 turns off R Jog Set B20-0 to 10.00 Prog Freq 0 - 10Hz Set B04-2 to 2 uses PSI2 as PROG Set B20-1 to 13.00 Prog Freq 1 - 13.20Hz to enable pre-set speeds Set B20-2 to 25.00 Prog Freq 2 - 25Hz Set B04-4 to 3 uses PSI3 as S0 Set B20-3 to 40.32 Prog Freq 3 - 40.32Hz Set B04-5 to 4 uses PSI4 as S1 Set B20-4 to 50 Prog Freq 4 - 50Hz
Using inputs PSI3-PSI5 as binary inputs (see Fig. 5) it is possible to set any of the speeds. Please note that it is also possible to set independent accel/decel ramps to each pre-set speed. (Refer to B40-0, B41-x and B42-x on pages 6-37/6-40).
Sequence Command Selected Frequency
Prog S2 S1 S0
ON OFF OFF OFF Prog Freq 0 - 10Hz ON OFF OFF ON Prog Freq 1 - 13.2Hz ON OFF ON OFF
Prog Freq 2 - 25Hz ON OFF ON ON Prog Freq 3 - 40.32Hz ON ON OFF OFF Prog Freq 4 - 50Hz ON ON OFF ON Prog Freq 5 - Unset ON ON ON OFF Prog Freq 6 - Unset ON ON ON ON
Prog Freq 7 - Unset OFF ANY ANY ANY Analogue I/P
Fig.5.
Monitor/(Display) Parameters
Output frequency
D00-0O/P frequency (Hz) D00-1O/P frequency (%) D00-2O/P frequency (AS) Frequency Setting
D01-0Set frequency (Hz) D01-1Set frequency (%) D01-2Set frequency (AS) Output (O/P) current
D02-0O/P current (A) D02-1O/P current (%) D02-2OLT monitor (%) D02-3Heatsink temperature (°C) Voltage
D03-0DC voltage (V) D03-1O/P voltage command (V) Sequence status
D04-0I/P
D04-1 O/P
Extended monitor
D05-0Fault history
D05-1Trace data entry
D05-2 Non-default parameter list
D05-3Cumulative cond time (Hrs) D05-4Cumulative run time (Hrs) D05-5CPU version
D05-6 ROM version
Pattern run monitor
D06-0Step No.
D06-1Remaining time (s) Speed detection monitor (ASR)
D07-0 Detection speed (Hz) D07-1Detection speed (%) D07-2Detection speed (AS) A Parameters
Frequency setting
A00-0Set local frequency (Hz) A00-1Set jog frequency (Hz) Acceleration/Deceleration times
A01-0Acceleration time - 1 (s)
A01-1Deceleration time - 1 (s) Torque boost
A02-0 Torque boost voltage (%) A02-1Reduced volt squ law trq (%) A02-2Auto torque boost gain
A02-3Slip compensation gain (%) DC brake
A03-0DC braking voltage (%) A03-1DC braking time (s) Custom parameters
A04-0Custom - 0 (Ref B07-0)
A04-1Custom - 1 (Ref B07-1)
A04-2Custom - 2 (Ref B07-2)
A04-3Custom - 3 (Ref B07-3)
A04-4Custom - 4 (Ref B07-4)
A04-5Custom - 5 (Ref B07-5)
A04-6 Custom - 6 (Ref B07-6)
A04-7Custom - 7 (Ref B07-7)
Block B skip parameters
A05-0Skip selector (1111-2221)
B Parameters - Basic Functions
Output ratings
B00-1Preset V/F pattern
B00-2Max O/P freq (Fmax) (Hz) B00-3Base freq (Hz) B00-4O/P voltage (V) B00-5Motor rated current (A) B00-6Carrier frequency (kHz) Control methods
B01-0Run/stop
B01-1Inhibit (EMS)
B01-2Control source
Start/stop frequenc y
B02-0Start freq (Hz) B02-1Stop freq (DC brake start) (Hz) 0.10 - Fmax
0.10 - Fmax
0.1 - 6000
0.1 - 6000
0.0 - 10.0
0.0 - 25.0
0.00 - 10.00
0.0 - 5.0
0.1 - 10.0
0.0 - 20.0
1111 - 2221
10 - 59
3.0 - 440.0
0.0 - 440.0
0 - 460
Icrx0.3 - Irc
3 - 8
1111 - 3223
11 - 32
11 - 22
0.1 - 60.0
0.1 - 60.0
B Parameters - Basic Functions
Prog I/P config 1 - operating commands
B03-0R RUN
B03-1 F JOG
B03-2R JOG
B03-3HOLD
B03-4BRAKE
B03-5PICK
B03-6COP
B03-7CSEL
B03-8IPASS
Prog I/P config 2 - select commands
B04-0VFS
B04-1IFS
B04-2 PROG
B04-3CFS
B04-4S0
B04-5S1
B04-6S2
B04-7FUP
B04-8FDW
B04-9FUP/FDW step (Hz)
Meter O/P gain/scale multiplier
B05-0O/P gain (FM)
B05-1O/P gain (AM)
B05-2AS display coeff (AS)
Protection/operation (PP/O) locks
B06-0PP/O locks
B06-1Reverse lock
B06-2Fault history buffer clear
B06-3Default value load
Custom parameter register
B07-0Custom - 0 (Ref A04-0)
B07-1Custom - 1 (Ref A04-1)
B07-2Custom - 2 (Ref A04-2)
B07-3Custom - 3 (Ref A04-3)
B07-4Custom - 4 (Ref A04-4)
B07-5Custom - 5 (Ref A04-5)
B07-6Custom - 6 (Ref A04-6)
B07-7Custom - 7 (Ref A04-7)
Operation panel initial mode
B08-0Initial mode
B08-1Operation monitor
B08-2LCD OPU monitor
B08-3LCD OPU bar graph
B Parameters - Extended Functions
Program frequency setting
B20-0 Program frequency - 0 (Hz)
B20-1Program frequency - 1 (Hz)
B20-2Program frequency - 2 (Hz)
B20-3 Program frequency - 3 (Hz)
B20-4Program frequency - 4 (Hz)
B20-5Program frequency - 5 (Hz)
B20-6 Program frequency - 6 (Hz)
B20-7Program frequency - 7 (Hz)
Acceleration/deceleration times
B21-0Acceleration time 2 (s)
B21-1Deceleration time 2 (s)
B21-2Jog acceleration (s)
B21-3Jog deceleration (s)
B21-4S curve characteristics (s)
B21-5Time unit multiplier
Frequency skip
B22-0Skip frequency 1 (Hz)
B22-1Skip band 1 (Hz)
B22-2Skip frequency 2 (Hz)
B22-3Skip band 2 (Hz)
B22-4Skip frequency 3(Hz)
B22-5Skip band 3 (Hz)
Ratio Interlock setting
B23-0Polarity setting (A&B)
B23-1Coefficient A value
B23-2Bias B value (Hz)
B23-3Upper limit (Hz)
B23-4Lower limit (Hz)
I/P terminal function
B24-0I/P terminal mode
B24-1AUX I/P gain setting
O/P terminal function
B25-0FM/AM O/P parameters
B25-1RUN terminal parameters
B25-2ATN terminal parameter
0 - 16
0 - 16
0 - 16
0 - 16
0 - 16
0 - 16
0 - 16
0 - 16
0 - 16
0 - 16
0 - 16
0 - 16
0 - 16
0 - 16
0 - 16
0 - 16
0 - 16
0 - 16
0.01 - 2.00
0.20 - 2.00
0.20 - 2.00
0.01 - 100.0
1111 - 1239
11 - 22
0 - 9999
0 - 9999
0.00 - 99.9
0.00 - 99.9
0.00 - 99.9
0.00 - 99.9
0.00 - 99.9
0.00 - 99.9
0.00 - 99.9
0.00 - 99.9
11 - 32
0.0 - 9.9
0.0 - 9.9
0.0 - 9.9
0.10 - Fmax
0.10 - Fmax
0.10 - Fmax
0.10 - Fmax
0.10 - Fmax
0.10 - Fmax
0.10 - Fmax
0.10 - Fmax
0.1 - 6000.0
0.1 - 6000.0
0.1 - 6000.0
0.1 - 6000.0
0.0 - 5.0
1 - 3
0.10 - 440.00
0.0 - 10.0
0.10 - 440.00
0.0 - 10.0
0.10 - 440.00
0.0 - 10.0
11 - 22
0.000 - 10.000
0.00 - 440.00
0.10 - 440.00
0.10 - 440.00
1111 - 1232
0.000 - 5.000
00 - 88
0 - 15
0 - 15
B Parameters - Extended Functions Detect levels—sequence O/P
B26-0ATN detect band (%) B26-1Current det level (IDET) (%) B26-2Speed det level 1 (SPD1) (%) B26-3Speed det level 2 (SPD2) (%) Retry/Pick up
B28-0No. of retries
B28-1Retry wait time (s) B28-2Pick-up wait time (s) B28-3Pick-up voltage time (s) Overcurrent limit
B29-0Drive current limit (%) B29-1Regen torque limit (%) Overload
B30-0Overload setting (%) B30-10Hz overload (%) B30-20.7 Ftrq overload (%) V/F middle point
B31-0Frequency 2 (GF2) (Hz) B31-1Voltage 2 (GV2) (%) B31-2Frequency 1 (GF1) (Hz) B31-3Voltage 1 (GV1) (%) Start interlock
B32-0Start/stop frequency (Hz) B32-1Start/stop freq hysterises (Hz) B32-2Interlock frequency (Hz) B32-3RUN delay timer (s) High-efficiency operation
B33-0High-efficiency time constant (s) B33-1Voltage lower limit (%) S/W option configuration
B40-0S/W operation select
Program ramp - acceleration
B41-0Acceleration time - 0 (s) B41-1Acceleration time - 1 (s) B41-2Acceleration time - 2 (s) B41-3Acceleration time - 3 (s) B41-4Acceleration time - 4 (s) B41-5Acceleration time - 5 (s) B41-6Acceleration time - 6 (s) B41-7Acceleration time - 7 (s) Program ramp - deceleration
B42-0Deceleration time - 0 (s) B42-1Deceleration time - 1 (s) B42-2Deceleration time - 2 (s) B42-3Deceleration time - 3 (s) B42-4Deceleration time - 4 (s) B42-5Deceleration time - 5 (s) B42-6Deceleration time - 6 (s) B42-7Deceleration time - 7 (s) B Parameters - Software Functions
PID control
B43-0Proportional gain
B43-1Integral time constant (s) B43-2Differential time constant (s) B43-3Upper limit (%) B43-4Lower limit (%) Traverse option
B44-0Centre freq (FH) (Hz) B44-1Amplitude - A (%) B44-2Drop - D (%) B44-3Acceleration time - B (s) B44-4Acceleration time - C (s) B44-5Deviated traverse - X (%) B44-6Deviated traverse - Y (%) Pattern run step - 0
B50-0Mode
B50-1Frequency (Hz) B50-2Time (s) Pattern run step - 1
B51-0Mode
B51-1Frequency (Hz) B51-2Time (s) Pattern run step - 2
B52-0Mode
B52-1Frequency (Hz) B52-2Time (s) Pattern run step - 3
B53-0Mode
B53-1Frequency (Hz) B53-2Time (s)
0.0 - 20.0
5 - 300.0
1.0 - 105.0
1.0 - 105.0
0 - 10
1 - 30
1 - 10
1 - 300
50 - 300
5 - 300
50 - 105
20 - 105
50 - 105
0.0 - Fmax
0.0 - 100.0
0.0 - Fmax
0.0 - 100.0
0.0 - 20.0
0.0 - 20.0
0.0 - 20.0
0.00 - 10.00
10 - 301
55 - 100
11 - 24
0.1 - 6000.0
0.1 - 6000.0
0.1 - 6000.0
0.1 - 6000.0
0.1 - 6000.0
0.1 - 6000.0
0.1 - 6000.0
0.1 - 6000.0
0.1 - 6000.0
0.1 - 6000.0
0.1 - 6000.0
0.1 - 6000.0
0.1 - 6000.0
0.1 - 6000.0
0.1 - 6000.0
0.1 - 6000.0
0.01 - 10.0
0.0 - 30.0
0.000 - 1.000
50 - 100
50 - 0
0.1 - Fmax
0.1 - 20.0
0.0 - 50.0
0.5 - 60.0
0.5 - 60.0
0.0 - 20.0
0.0 - 20.0
0 - 2
0.10 - Fmax
0.1 - 6000.0
0 - 2
0.10 - Fmax
0.1 - 6000.0
0 - 13
0.10 - Fmax
0.1 - 6000.0
0 - 23
0.10 - Fmax
0.1 - 6000.0
B Parameters - Software Functions
Pattern run step - 4
B54-0Mode
B54-1Frequency (Hz)
B54-2Time (s)
Pattern run step - 5
B55-0Mode
B55-1Frequency (Hz)
B55-2Time (s)
Pattern run step - 6
B56-0Mode
B56-1Frequency (Hz)
B56-2Time (s)
Pattern run step - 7
B57-0Mode
B57-1Frequency (Hz)
B57-2Time (s)
Pattern run step - 8
B58-0Mode
B58-1Frequency (Hz)
B58-2Time (s)
Pattern run step - 9
B59-0Mode
B59-1Frequency (Hz)
B59-2Time (s)
0 - 33
0.10 - Fmax
0.1 - 6000.0
0 - 43
0.10 - Fmax
0.1 - 6000.0
0 - 53
0.10 - Fmax
0.1 - 6000.0
0 - 63
0.10 - Fmax
0.1 - 6000.0
0 - 73
0.10 - Fmax
0.1 - 6000.0
0 - 83
0.10 - Fmax
0.1 - 6000.0
Non-default Parameters
Quick Start Guide Meiden Europe Ltd
No………………………….. Inverter………………………….. Job
Reference………………………..
Parameter Set To.. Notes Parameter Set To.. Notes