STANDARD OPERATION SHEET - STATIC
JOB NAME
Date: January 10, 2006Upper left hand door assembly GMX-245
Written By:
Dan Cerovec
Element Time
11-ULH Pre-Assemble Switch Bezel 143WORK FLOW DIAGRAM
2Get Upper Door from rack
53
3Inspect , Install LEDs and place in fixture 154Fasten Switch Bezel to Upper 135Install 4 Clips
156Mark and Trim Assembly 177Install Belt Molding
142
8
Place finished upper door on WIP rack
5
5
Totals
9813
Takt Time 159Total Cycle Time
Actual Takt Time
143
% of Mix
Weighted Totals
PPE - Personal Protective
Gets a pick list from Verification Station every HOUR
Equipment:
Signature Block - All Shifts
Kavlar Gloves
Safety Glasses
Mo / Yr
Initials What change
Initials Added a fourth clip
March 15, 2004Added a New Molding type
November 15, 2005
Group / Team GMX-245 Door Assembly Team
Address: LEFT Hand DOOR Station #1
Revision Log
Confirmation from other shift(s)
S Y M B O L
S E Q #
JES Register Number
Element Name
111
Date
Symbols
Work Walk
Legend
Walking
Safety for Operator
Critical Team Leader Group Leader R ED =OJO-
Date
Date Date In Process Return Walk
seconds
Cycle Time Chart
Time
Option
or
Model
seconds seconds Other Activities
Mandatory
Quality B e l t M o l d i n g
T o r q u e G u n
S t a p l e s G u n
Retainer
Pall -Nuts
Lock Switch
Memory Switch
Staples
LED Assembly
Sub-Assembly Area
W I P C o m p l e t e d A s s e m b l y R a c k
10 p c s M a x
Belt Molding
Rejects
Non Bose / No memory Unassembled Switch Bezel
Pre-Assembled Bose / Memory
Switch Bezel
Speaker Grille
Memory Seat Switch
1st Level 3rd Level
4th Level
2nd Level Switch Bezels
Switch Bezels 9 pcs Max 9 pcs Max
2
Trash
13
4
58
C
UPPER DOOR
6Shift Days
Aft.
20042005
M. Smith P B. Jones S.
B. J.S. A.P Mc.M. S.7