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Pioneer-1005

ORDER NO.

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

253 Alexandra Road, #04-01, Singapore 159936

RRV2445

STEREO POWER AMPLIFIER

M-IS22

1. SAFETY INFORMATION ......................................22. EXPLODED VIEWS AND PARTS LIST ................33. SCHEMATIC DIAGRAM .......................................64. PCB CONNECTION DIAGRAM ..........................125. PCB PARTS LIST ...............................................186. ADJUSTMENT . (20)

CONTENTS

7. GENERAL INFORMATION ................................21 7.1 SINGLE OPERATION METHOD .................218. PANEL FACILITIES AND SPECIFICATIONS . (22)

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

T – ZZK APR. 2001 Printed in Japan

Type

Model Power Requirement Remarks

M-IS22

MYXJ AC220-230V NVXJ

AC230V

This product is a component of a system.

For the accessories, instruction manuals etc., refer to the service manuals RRV2442 for XC-IS22CD.

This product does not function properly when independent; to avoid malfunctions, be sure to connect it to the prescribed system component(s), otherwise damage may result.

Component

System Service Manual Remarks

CD TUNER DECK

XC-IS22CD RRV2442STEREO POWER AMPLIFIER M-IS22RRV2445This Service Manual

SPEAKER SYSTEM

S-IS22–––RRV2450–––

S-IS22S

RRV2451

M-IS22

1. SAFETY INFORMATION

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING

This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm.

Health & Safety Code Section 25249.6 – Proposition 65

NOTICE

(FOR CANADIAN MODEL ONLY)

parts must be of identical designation.REMARQUE

(POUR MODèLE CANADIEN SEULEMENT)

les pièces de remplacement doivent avoir la même désignation.

M-IS22

2. EXPLODED VIEWS AND PARTS LIST

Screws adjacent to mark on product are used for disassembly.

NOTES:

2.1 PACKING

Packing Case A(MY)

XHD3170

(2) CONTRAST TABLE

M-IS22

2.2 EXTERIOR

M-IS22

Mark No. Description Part No.

Mark No.

Symbol and Description

Part No.

Remarks

MYXJ Type

NVXJ Type

Name Label

Not used

XAL3088

(2) CONTRAST TABLE

M-IS22/MYXJ and NVXJ are constructed the same except for the following :

Caution when disassemble.

Even if the power supply code is pulled out from the outlet, neither C11 nor C12 of AF ASSY are discharged.

Please discharge C11 and C12 of AF ASSY by the resistor of 100 ? or more before removing AF ASSY or POWER SUPPL Y ASSY .There is a possibility to destroy the transistor, and Please discharge by the resistor of 100 ? or more.

NSP 1MAIN Assy XWZ3418NSP 2AMP Assy

XWZ3419NSP 3POWER SUPPL Y Assy XWZ3420NSP 4PRIMARY Assy XWZ3421NSP 5SECONDARY Assy XWZ3422NSP 6HP Assy

XWZ3423NSP

7BLUE LED Assy XWZ34888Power Transformer ATS72479Fuse (FU1 : 3.15A)REK102710DC Fan Motor AXM7014NSP

11Chassis A ANA708612Holder

ANG700913Power Pac Holder ANG710914Heat Sink

ANH705815Rear Panel A (MY)XNC310716Mold A AMR700517Mold B AMR700618Reflector A XMR3041

19Binder

ZCA-SKB90BK 20

Standby Button

XAD3096

21Standby Lens XAK319322AMP Lens

XAK319423LT Conductor A XAK321924Side Duct L XAK322025Side Duct R XAK322126AMP Twin L XAK322227AMP Twin R

XAK322328AMP Escutcheon XAK322629Top Panel XAN303130Front Panel A XMB304631Side Bonnet ANE7242NSP

32ICP Label

AAX773833Screw With Washer ABA100534Screw ABA1021

35Screw BBT40P060FZK 36Screw BBZ30P180FMC 37Screw BPZ30P080FZK 38Screw BMZ30P060FZK 39Screw BPZ30P100FZK 40Screw BPZ30P350FZK 41Screw

VBZ30P060FZK 42Name Label See Contrast table (2)NSP

43BIND Assy ? ? ? ? ?

Screw

BBZ30P080FMC

M-IS22

3.1

M-IS22

PRIMARY ASSY (XWZ3421)

M-IS22

1234

234

AMP ASSY (XWZ3419)

F : AUDIO SIGNAL ROUTE

C N 3103

C N 3106

3.3AMP and POWER SUPPL Y ASSYS

M-IS22

D 5678 POWER SUPPLY ASSY

(XWZ3420)

CAUTION :

FOR CONTINUED PROTECTION AGAINST

RISK OF FIRE, REPLACE ONLY WITH SAME

TYPE NO. 491002, MFD BY LITTELFUSE INK.

FOR IC42 (AEK7067).

CAUTION :

FOR CONTINUED PROTECTION AGAINST

RISK OF FIRE, REPLACE ONLY WITH SAME

TYPE NO. 4911.25, MFD BY LITTELFUSE

INK. FOR IC33 (AEK7048).

M-IS22

1234

4. PCB CONNECTION DIAGRAM

NOTE FOR PCB DIAGRAMS:

1. Part numbers in PCB diagrams match those in the schematic diagrams.

2. A comparison between the main parts of PCB and schematic diagrams is shown below.

3. The parts mounted on this PCB include all necessary parts for several destination.

For further information for respective destinations, be sure to check with the schematic diagram.4. Viewpoint of PCB diagrams

4.1PRIMARY and SECONDARY ASSYS

L BROWN

N BLUE

M-IS22

1234

123

4.2HP and BLUE LED ASSYS

(XNP3050-B)

SIDE B

(XNP3050-B)

SIDE A

1234 M-IS22

M-IS22

1234

123

Q82

Q3621

Q3605

Q3606Q3608Q3607Q3601Q3603Q3602

Q3313Q85

M-IS22

1234

(XNP3050-B)

IC24IC23Q33Q43

Q42Q32

Q3651

Q3654IC33IC52Q53IC42

Q3352Q3351

IC3301

Q3502Q3501

POWER SUPPLY ASSY

AMP ASSY

SIDE A

4.4AMP and POWER SUPPLY ASSYS

M-IS22

1234

123

(XNP3050-B)

IC32

IC61Q31Q41

Q3652Q3653Q51

Q3353Q3354

IC3501

IC3502Q3503Q3311Q3312

POWER SUPPLY ASSY

AMP ASSY

SIDE B

M-IS22

Mark No. Description Part No.

5. PCB PARTS LIST

When ordering resistors, first convert resistance values into code form as shown in the following examples.

Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%, and K=10%).

Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).

561473R 501R 0

5621

NOTES:

56047k 0.51RD1/4PU J RD1/4PU J RN2H K RS1P K 56

47 x R501R0

5.62k RN1/4PC F 562 x 1015621

NSP

MAIN ASSY XWK3030NSP MAIN ASSY XWZ3418NSP AMP ASSY

XWZ3419NSP POWER SUPPL Y ASSY XWZ3420NSP PRIMARY ASSY XWZ3421NSP SECONDARY ASSY XWZ3422NSP HP ASSY

XWZ3423NSP

BLUE LED ASSY

XWZ3488

MAIN ASSY

IC82

NJM78M56FA Q3601, Q3621

2SA1037K Q3602, Q3603, Q3605–Q36082SC2412K Q812SD1859X Q85

DTA114TK Q3313DTA124EK Q82

DTC124EK D3601, D3603, D3609, D36211SS133D3625, D3626, D3651, D36521SS133D85–D87

1SS133D11, D21D3SBA20(B)D3608

MTZJ5.6C

D31–D34, D41–D44S5566G(TPB2)D81–D84

S5688G

COILS AND FILTERS

L1LINE FILTER ATF7019L3331–L3334 (1μH)

ATH-133

TRANSFORMERS

ST ANDBY TRANSFORMER XTT3004

SWITCHES AND RELAYS

RY3601 SP RELAY/12V ASR7008RY81

ASR7018

CAPACITORS

C1–C3(10000pF/AC275V)

ACE7013C3345, C3346 (10000pF/100V)ACG7021C11, C12 (2200μF/71v)ACH7117

C3551–C3554CCSRCH331J50C3602, C84CEA T100M50C83CEA T1R0M50C3601CEA T221M16C41CEA T222M25C31CEA T222M35C3621CEA T2R2M2A C21, C22CEA T332M35C82CEA T471M25C3325

CEA TR10M50C3335–C3338CKSRYB103K50C3331–C3334CKSRYB104K25C9011CQMA102K2E C9021

CQMA223K2E

RESISTORS

R3333, R3334RD1/4MUF101J R82

RD1/4PU220J R3601, R3602RS3LMFR22J Other Resistors

RS1/16S &&&J

OTHERS

CN30159P JUMPER CONNECTOR 52151-0910JA33332P PIN JACK AKB7043CN333210P SOCKET

AKP7048CN31035P CONNECTOR SOCKET AKP7147CN310614P SOCKET

AKP7153CN310217P CONNECTOR SOCKET AKP7159H1, H2FUSE CLIP AKR7001AN1AC INLET 1P BKP1046

J3001

JUMPER WIRE D20PYY1420E BARRIER CAP

XEC3023CN33314P SPEAKER TERMINAL

XKE3001

M-IS22

Mark No. Description Part No.Mark No. Description Part No.

PRIMARY ASSY

PRIMARY assembly has no service part.

SECONDARY ASSY

SEMICONDUCTORS

IC41PROTECTOR(3.5A)AEK7017IC31PROTECTOR(4A)AEK7018IC21, IC22 PROTECTOR(5A)AEK7019IC11, IC12 PROTECTOR(7A)

AEK7021

HP ASSY

COILS AND FILTERS L3992–L3994 CHIP BEADS

VTL1096

CAPACITORS

C3991, C3995, C3996

CKSRYB472K50

RESISTORS

R3991, R3992

RS2LMF331J

OTHERS

30045P CABLE HOLDER 51048-05003991MINI JACK

AKN7003

J3004

5P JUMPER WIRE

D20PYY0530E

BULE LED ASSY

Q5601, Q56032SC2412K

Q5602

DTC124EK

D5607, D56081SS355

D5603E1L4E-7B1A(2345)D5604

SLR-343VC(NPQ)

SWITCHES AND RELAYS

S5601

ASG7013

RESISTORS

R5626

RD1/4PU332J Other Resistors

RS1/16S &&&J

OTHERS

3029P CABLE HOLDER 51048-0900J3005

JUMPER WIRE D20PYY0925E LED SP ACER

XEB3018

AMP ASSY

SEMICONDUCTORS

IC3501, IC3502BA4558F-HT IC3301STK407-070B Q33542SA1037K Q3353

2SC2412K Q3311, Q33122SD2114K Q3501, Q35022SK246Q3503DTA124EK Q3351IRFI9Z34G Q3352

IRFIZ34G D3301, D3302

1SR139-100D3351–D3354, D3361, D33621SS133D3355, D3356LT2A03D3357, D3358MTZJ10C D3359, D3360MTZJ18B D3363, D3364

MTZJ39C

CAPACITORS

C3327, C3328CCSRCH680J50C3317, C3318CEANP100M35C3313, C3314CEANPR47M50C3303, C3304CEA T101M50C3506–C3508

CEA T1R0M50C3501, C3502, C3509, C3510CEA T470M25C3315, C3316CKSRYB332K50C3503, C3504CKSRYB682K50C3308

CKSRYB822K50

RESISTORS

R3353, R3354RD1/4PU101J R3510

RD1/4PU104J Other Resistors

RS1/16S &&&J

OTHERS

CN30035P CONNECTOR PLUG AKM7059CN300611P CONNECTOR PLUG

AKM7065

POWER SUPPLY ASSY

SEMICONDUCTORS

IC33PROTECTOR(1.25A)AEK7048IC42PROTECTOR(2A)

AEK7067IC32BA4558F-HT IC23NJM7805FA IC24

NJM7905FA Q33, Q43

2SB1375Q32, Q3654, Q422SC1740S Q36522SC2412K Q3651DTA143ES Q3653

DTC124EK

M-IS22

Mark No. Description Part No.

6. ADJUSTMENT

There is no information to be shown in this chapter.

D3654–D3656, D9021–D9024, D90261SS133D90291SS133D9030MTZJ24B D36, D46MTZJ3.0B D35, D45MTZJ5.1B D9027, D9028

MTZJ6.8C

CAPACITORS

C27, C28, C35, C45CEA T100M50C3652

CEA T101M16C25, C26, C3651CEA T1R0M50C3654CEA T220M50C42, C43

CEA T470M16C32, C33CEA T470M25C44

CKSRYB102K50C3653, C9027, C9028

CKSRYB104K25

RESISTORS

R35RD1/2LMF121J R45RD1/2LMF820J R3659

RD1/2PM330J Other Resistors

RS1/16S &&&J

OTHERS

CN300217P CONNECTOR PLUG AKM7071CN36512P PLUG

KM200SA2