Lab and pilot-scale ultrasound-assisted water extraction of polyphenols from apple pomace
Daniella Pingret,Anne-Sylvie Fabiano-Tixier,Carine Le Bourvellec,Catherine M.G.C.Renard,Farid Chemat ?
INRA,UMR408Sécuritéet Qualitédes Produits d’Origine Végétale,F-84000Avignon,France
Universitéd’Avignon et des Pays de Vaucluse,UMR408Sécuritéet Qualitédes Produits d’Origine Végétale,F-84000Avignon,France
a r t i c l e i n f o Article history:
Received 7August 2011
Received in revised form 23January 2012Accepted 26January 2012
Available online 6February 2012Keywords:
C affeoylquinic acid Flavonols
Malus ?domestica Borkh Procyanidin Ultrasound
Water extraction
a b s t r a c t
Apple pomace,a residue from juice or cider production,shows high content of exploitable polyphenols.In this work,apple pomace was submitted to an Ultrasound-Assisted Extraction (UAE)in order to produce extracts rich in antioxidants.After a preliminary study,a solid/liquid ratio of 150mg of dry material per mL was used,and optimized conditions obtained by response surface methodology for polyphenols water-extraction were 40°C,40min and 0.764W/cm 2.A comparison showed Total Phenolics Content (TPC)obtained by UAE was 30%higher than the content obtained by Conventional Extraction (CE)(555and 420mg of catechin equivalent per 100g of dry weight,respectively)and both methods presented the same extraction kinetics.Furthermore,extracts obtained by ultrasound showed higher antioxidant activity,which was con?rmed by HPLC analysis,that revealed main polyphenols were not degraded under the applied conditions.The large scale experiments of this ultrasound procedure showed a poten-tial industrial application.
ó2012Elsevier Ltd.All rights reserved.
1.Introduction
Apples (Malus ?domestica Borkh.)are known to contain many types of phenolic acid derivatives and ?avonoids with high nutri-tional value,which are present particularly at high concentrations in cider apples (Sanoner et al.,1999;Wijngaard and Brunton,2010).Apple pomace,the solid waste resulting from industrial pro-cessing of apple juice or cider production,is rich in extractable polyphenols (Cao et al.,2009;Cetkovic et al.,2008;Ko?odziejczyk et al.,2009;Virot et al.,2010).The quality and amount of pomace produced (which can represent 20–30%of the weight of processed apples)is directly related to the technology used in the apple juice extraction.The polyphenols extracted from apples present numer-ous biological activities,such as antiallergic activity (Akiyama et al.,2000;Kanda et al.,1998),in vivo anticaries activity (Yanagida et al.,2000),and in vitro and in vivo inhibitory activity against some enzymes and receptors (Shoji et al.,2000).
Some of the polyphenols in the apple pomace present a high exploitable industrial potential as dietary or food antioxidant,exhibiting 2–3times DPPH-scavenging activity and 10–30times superoxide scavenging activity compared to vitamins C and E (Lu and Foo,1997;Lu,2000).Polyphenols in apple pomace also showed antiviral properties against Herpes simplex virus from methanolic extracts (Suárez et al.,2010).The safety of those polyphenols has also been evaluated and con?rmed (Shoji et al.,2004).The content of phenolic compounds in the pomace is higher than the content in the juice and varies amongst different varieties of apples (Guyot et al.,1998,2003;Cetkovic et al.,2008;Van der Sluis et al.,2002;Price,1999;Ko?odziejczyk et al.,2009).The main polyphenol class in apple pomace is procyanidins.The hydroxycinnamic acid deriva-tives are mainly represented by chlorogenic acid (50-caffeoylquinic acid).Phloridzin (major constituent of dihydrochalcones)was thought to be a speci?c component to apples (Mangas et al.,1999),however,further studies have shown this compound is also present in strawberries (Hilt et al.,2003).Compared to the apple fruit,apple pomaces are richer in procyanidins,due to interactions with the polysaccharides (Le Bourvellec et al.,2007),and in ?avo-nols and dihydrochalcones due to their location in the peel and pips,respectively (Guyot et al.,1998);in addition,they contain lower concentrations of hydroxycinnamic acids and catechins.
Ultrasound has been used for various processes in the chemical and food industry.The technique is fast,consumes less fossil energy and permits the reduction of solvents,thus resulting in a more pure product and higher yields.This method has been applied to extract food components such as aromas (Caldeira et al.,2004;Xia et al.,2006),antioxidants (Ma et al.,2009;Rodrigues et al.,2008;Wang et al.,2008;Virot et al.,2010),pigments (Chen et al.,2007;Barbero et al.,2008)and other organic and mineral components from a vari-ety of matrices.Ultrasound plays an important role as real potential
0260-8774/$-see front matter ó2012Elsevier Ltd.All rights reserved.doi:10.1016/j.jfoodeng.2012.01.026
Corresponding author.
E-mail address:farid.chemat@univ-avignon.fr (F.Chemat).
sustainable technique for industrial applications for polyphenols extraction(Khan et al.,2010).The cavitation process that occurs during sonication causes the rupture of cell walls,consequently enhancing solvent contact with available extractable cell material (Vinatoru,2001).
The purpose of the present work was to evaluate the effects of ultrasound-assisted extraction of polyphenols obtained from dried apple pomace using an aqueous buffer as extraction solvent at mild temperatures.The extraction conditions(ultrasound intensity,tem-perature and extraction time)were optimized in order to obtain optimum polyphenol content using a response surface https://www.wendangku.net/doc/fc18886130.html,parative studies between ultrasound and conventional maceration were done for extraction kinetics,antioxidant tests such as lipid peroxidation activity and treating large amount for large scale experimentations.Finally,ultrasound effect on polyphenols molecules was also evaluated for three isolated polyphenolic compounds in order to verify the innocuousness of ultrasound technology.
2.Materials and methods
2.1.Plant material and chemicals
Apple pomace was obtained from Val-de-Vire Bioactives (Conde-sur-Vire,France)and kept in the dark until use.Standards of chlorogenic acid,(à)epicatechin and phloridzin,were pur-chased from Sigma Aldrich(St.Louis,USA).Other chemicals were of analytical grade and purchased from VWR International(Darms-tadt,Germany).
2.2.Extraction procedures
In all extraction procedures,a50mM malate buffer in a pH3.8 was used in order to mimetize fruit’s conditions.To determine the optimal extraction conditions,the solid/liquid ratio was evaluated in function of total polyphenols obtained by a conventional macer-ation method.The samples subjected to extraction ranged from5 to35g of dry material.The experiments were performed in?asks containing100mL of the buffer in a RT-10magnetic stirrer plate (IKAMAG,Germany)over8h in the dark.Samples were then pressed using a manual press and?ltered before analysis with a 0.45l m mesh?lter.The total polyphenols content(TPC)was mea-sured using Folin–Ciocalteau’s reagent and results are expressed in mg of catechin equivalent per100g of dry weight.All experiments were carried out in triplicates.
Ultrasound-assisted extractions(UAE)were performed in an ultrasonic extraction reactor PEX1(R.E.U.S.,Contes,France)with 14?10cm internal dimensions and maximal capacity of1L, equipped with a transducer at the base of jug operating at a fre-quency of25kHz with maximum input power(output power of the generator)of150W.The double-layered mantle(with water circulation)allowed the control of extraction temperature by cool-ing/heating systems.Considering the actual input power from the device is converted to heat which is dissipated in the medium, calorimetric measurements were performed to assess actual ultra-sound power,calculated as shown in the Eq.(1)below(Toma et al., 2011).
P?m:C pád T
d t
e1T
Where Cp is the heat capacity of the solvent at constant pressure (J gà1°Cà1),m is the mass of solvent(g)and dT/dt is temperature rise per second.Then,the applied ultrasonic intensity(UI)was calculated using the calculated power as shown in the Eq.(2).(Ti-wari et al.,2008).UI?
4P
p D2e2TWhere UI is the ultrasonic intensity(W cmà2),P is the ultrasound power(W)as calculated by the equation1,and D is the internal diameter(cm)of the ultrasound reactor.To the500mL of malate buffer(50mM pH3.8),75g of dried apple pomace were added and submitted to extraction and the obtained extracts were?ltered with a0.45l m mesh?lter before been lyophilized(for HPLC anal-ysis)or analyzed for TPC.Conventional extraction was performed by agitation in the same conditions for comparison.All experiments were carried out in triplicates.
2.3.Isolated compounds study
In order to verify whether antioxidants present in the extracts undergo degradation during sonication,the following isolated com-pounds were submitted to ultrasound treatment:(à)epicatechin, phloridzin and chlorogenic acid.These compounds(in a?nal con-centration of0.5mg/mL)were diluted in2mL of methanol and then introduced in the ultrasonic extraction reactor with200mL of ma-late buffer(50mM pH3.8)followed by ultrasound treatment in the optimized conditions.The extractions were subsequently observed in the UV spectrophotometer(Spectronic Genesys5,Thermo Fischer Scienti?c,France)at respective characteristic wavelengths for each molecule and then analyzed by HPLC-DAD for quanti?cation purposes.All experiments were carried out in triplicates.
2.4.Total phenolics determination(TPC)
TPC was determined using Folin–Ciocalteau reagent(Singleton and Rossi,1965).In a test tube,50l L of the?ltered sample were mixed with1mL of a10%Na2CO3solution and250l L of Folin–Cio-calteau reagent.The absorbance was determined using a spectro-photometer(Spectronic Genesys5,Thermo Fischer Scienti?c, France)after1h at765nm against a calibration curve.The results were expressed in mg of catechin equivalent per100g of dry weight.
2.5.Identi?cation of phenolic compounds by HPLC-DAD
Polyphenols were measured by HPLC after re-dissolution of the freeze-dried extracts in acidic methanol(1%acetic acid,v/v),or after thioacidolysis as described previously(Guyot et al.,2001), followed by?ltration(PTFE,0.45l m).A Waters HPLC apparatus (Milford,MA,USA)was used,a system717plus autosampler equipped with a cooling module set at4°C,a600E multisolvent system,a996photodiode array detector,and a Millenium2010 Manager system.The column was a Purospher RP18endcapped, 5l m(Merck,Darmstadt,Germany).The solvent system was a gra-dient of solvent A(aqueous acetic acid,25mL/L)and solvent B (acetonitrile):initial,3%B;0–5min,9%B linear;5–15min,16%B linear;15–45,50%B linear,followed by washing and recondition-ing the column.HPLC peaks were identi?ed on chromatograms according to their retention times and their UV–visible spectra by comparison with available standard compounds as described by Guyot et al.(2001).Quanti?cation is performed by reporting the measured integration area in the calibration equation of the corresponding standard.Phloretin and phloretinxyloglucoside were calculated as phloridzin equivalent,all?avonols were quan-ti?ed against quercetin(molar responses,then their respective contents of glycosides are used to calculate concentrations in g/L or g/kg).Total?avonols and total polyphenols were the sums of the corresponding compounds,quanti?ed by HPLC.The average degree of polymerization of?avan-3-ols was calculated as the molar ratio of all the?avan-3-ols units(thioether adducts plus
74 D.Pingret et al./Journal of Food Engineering111(2012)73–81
terminal units)to(à)-epicatechin and(+)-catechin corresponding to terminal units.
2.6.Antioxidant activity:inhibition of linoleic acid peroxidation
A freshly prepared2.55mM solution of linoleic acid(2mL)in a pH7.4phosphate buffer with100mM of NaCl containing10mM SDS(sodium dodecyl sulfate)were placed at37°C in the spectrom-eter cell.At time zero,25l L of a freshly prepared80mM solution of AAPH(2,20-azobis(2-amidinopropane))in the same buffer was added(Roche et al.,2005).After15min,25l L of an antioxidant solution were added in MeOH.The experiments were repeated with different phenol concentrations(1mM and lower).The initial level of hydroperoxides(molar absorption coef?cient at234nm=26 100Mà1cmà1)were below2%in all experiments.The uninhibited and inhibited peroxidation rates were calculated from the slope of the absorbance at234nm versus time before and after antioxidant addition using?xed time intervals.All experiments were carried out in triplicates.Standard deviations were lower than10%.
2.7.Experimental design
Results of preliminary investigations showed the volume of solvent to be used in the extraction(thus,the solid:liquid ra-tio)affect the extraction of polyphenols due to an insuf?cient
interaction between the solvent and the matrix.This parameter had an in?uence on the applied ultrasonic intensity,since a min-imum of free liquid is necessary to the functioning of the appa-ratus.In addition,the temperature and sonication duration have an interaction in the experiment since the ultrasonic energy input tends to increase the temperature of the medium,and both parameters have a direct in?uence in the yield of extracted poly-phenols.Therefore,results of preliminary studies showed poly-phenols yield is mainly dependent on the ratio of solvent to sample,the extraction time,the temperature and the ultrasonic intensity.
In order to investigate the in?uence and relevance of the oper-ating parameters required during extractions,a Central Composite Design(CCD)was used to analyze total polyphenol content(TPC) and extract main polyphenols.Three independent factors(namely temperature(T),sonication duration(t)and Ultrasonic intensity (UI))were evaluated,as well as eventual interaction between these variables.
The full uniformly routable CCD presents the following charac-teristics(Bezerra et al.,2008):(1)total number of experiments(N) are given N=k2+2k+cp,where k is the number of variables and cp is the number of replicates of the central point;(2)The star points are at a distance a from the center of the design and a-values are calculated by a=2(kàp)/4;and(3)all factors are studied in?ve levels(àa,à1,0,+1,+a).Therefore,in the case of three variables, the number of experiences is20,the number of replicates of the central point in6and the a-value is1.68.
Preliminary experiments allowed us to distinguish the variables implied in the model at?ve separated coded levels:àa(=à1.68),à1,0,+1,+a(=+1.68).The limit values of each variable range were chosen as function of limitations of ultrasonic apparatus(mini-mum and maximum power available in the device),temperature of extraction for polyphenols(which might degrade above40°C) and time of sonication.Values are presented on Table1and in-volved a total of20experiments;including six replications at the centre point to evaluate experimental error measurement,and ran-domized to avoid effects of extraneous variables.Variables were coded according to the following Eq.(3),where X i is the coded va-lue,x i,the real value of a variable, X i,the real value of a variable at the center point,and D x i,the step change:X i?
x ià x i
i
e3T
Experimental data for predicting TPC have then been repre-sented using a second order polynomial Eq.(4)as follows:
Y?b0t
X n
i?1
b i X it
X n
i?1
b ii X2
i
t
X nà1
i?1
X
j?2
j>i
b ij X i X j;e4T
Where:Y is the response variable TPC(mg of catechin equivalent per100g of dried apple pomace sample),b0is the average response obtained during replicated experiments of the CCD,b i;b ii;b ij are the linear,quadratic and cross-product effects,respectively,X i and X j are the independent coded variables.The results were analyzed using the Statgraphics XVòsoftware.
2.8.Kinetics studies
The extracts obtained were analyzed with a mathematical model derived from Fick’s second law(Herodez et al.,2003).The extraction of polyphenols from apple pomace follows?rst-order kinetics(Spiro and Jago,1982),which can be represented as follows:
C t?C1e1àeàktTe5TWhere C t is the concentration of total polyphenols at time t,C1is the?nal concentration of total polyphenols and k is the apparent ?rst-order rate constant of extraction.
When ln(C1/[C1àC])is plotted against time,the points fall on two intersecting straight lines,the?rst with a relatively steep slope and the second with a relatively shallow one.The points of intersection of ln(C1/[C1àC])vs.t plots for the fast and the slow stages are termed transition points.
3.Results and discussion
3.1.Solid–liquid ratio
To determine the optimum solid/liquid ratio,total polyphenol compounds and the liquid absorbing capacity of the apple pomace were considered,as represented in Fig.1.From this?gure it is Table1
Variables involved in the Central Composite Design(CCD)and response obtained for TPC.
No UI(W/cm2)a Temperature(°C)Sonication time(min)TPC b
10.4311645370
20.5751030315
30.7191645381
40.7191615306
50.4311615288
60.3352530360
70.5752555384
80.5752530368
90.4313445384
100.5752530393 110.575255257 120.7193415370 130.7193445448 140.4313415382 150.5752530380 160.5752530383 170.5752530379 180.5752530367 190.5754030460 200.7642530393
a UI:ultrasonic intensity.
b mg catechin eq/100g MS.
D.Pingret et al./Journal of Food Engineering111(2012)73–8175
possible to observe that the optimum ratio was150mg of dry material/mL.For concentrations above200mg/mL the dry pomace absorbed all of the available liquid,increasing in volume.Since the ultrasound apparatus requires a minimum amount of free solvent for extraction procedures,a combination of high TPC yields and higher amount of available solvent was chosen.The150mg/mL ra-tio results are corroborated by the values achieved by earlier stud-ies such as Virot et al.(2010)who used ethanol as extraction solvent of dry apple pomace.
3.2.Experimental design studies
Three key variables that affect extraction of phenolic com-pounds were studied in a central composite design:namely,ultra-sonic intensity,temperature and sonication duration.Ultrasonic intensity ranged from0.335to0.764W/cm2.The chosen ultrasonic intensity limits were function of regulation limitations in the ultra-sonic apparatus.Since appropriate temperature setting is neces-sary to avoid destruction of organic compounds as well as provide an ef?cient application of ultrasound(ultrasound effects are known to decrease with temperatures higher than40–50°C), moderate temperatures were chosen with a range of9.9–40°C. Also,the increase in cavitation phenomena is directly proportional to the increase in the system temperature.However,at too high temperatures a decrease in shock waves is observed,diminishing the effect of ultrasounds(Lorimer and Mason,1987).At last,poly-phenols might undergo degradation at temperatures higher than 40°C,especially when combined to ultrasounds(Kyi et al.,2005;Svitelska et al.,2004);therefore,a maximum temperature of 40°C was chosen.Finally,the sonication time range chosen(from 5to55min)was relatively short yet competitive with conven-tional extraction,showing a potential future industrial application. Since after a certain time cavitation bubbles do not continue to ab-sorb energy to grow and collapse(Ozcan,2006),and the usual time used for ultrasound-assisted extraction in the industry are usually not longer than60min(Chemat et al.,2011),55min was chosen as maximum limit.These three controlled variables were studied in a multivariate study with20experiments as shown in the Table1.
3.2.1.Results for TPC
Coded experiments and responses obtained for each run of the central composite design are presented on Table2.The responses varied widely in function of parameters settings of experiments (from257to460mg of catechin equivalent per100g of dry weight).Signi?cance and suitability of the design were then stud-ied using a variance analysis(ANOVA,Table2).Statistical signi?-cance of each effect(including interaction terms,linear and quadratic T2effects)was tested by comparing the mean square against an estimate of the experimental error.Depending upon the degree of freedom(Df.)involved,F-ratio can be calculated (ratio of the mean squared error to the pure error).With a con?-dence level of95%,F-ratio signi?cance can be evaluated using the p-value column(signi?cant effects have been typed in bold). Four effects were found signi?cant at a95%con?dence level in the experimental domain studied.This observation can also be pointed out on a Pareto chart of standardized effects,presented
Table2
ANOVA for TPC in the CCD.
Source Sum of squares Df Mean squares f-radio p-value
UI:ultrasonic intensity2966.4312966.43 5.840.0362 T:temperature38446.5138446.575.720.0000
solid/liquid ratio for apple pomace extraction by water:polyphenol concentration in the extract(TPC)(h)
76 D.Pingret et al./Journal of Food Engineering111(2012)73–81
three key variables(UI,T,t)appear to
well as the quadratic effect of the
the cross-product terms(UI.T,UI.t,T.t) interactions between variables.The exper-the CCD allowed us to determine an linking response studied(TPC)and key vari-(in coded units).Thus,a second order 2010),respectively.This shows the parameters when a modi?cation is done eters such as solid/liquid ratio,temperature tracts were obtained and optimized showing the viability of this procedure water as solvent.
Fig.2.Standardized Pareto chart of optimization multivariate study.
Optimization of ultrasound-assisted apple pomace extraction by water:
investigation in the multivariate study:(A)TPC as a function of ultrasonic intensity
sonication time,(b)TPC as a function of ultrasonic intensity and temperature,
TPC as a function of temperature and sonication time.
https://www.wendangku.net/doc/fc18886130.html,parison and kinetic studies
To evaluate the impact of ultrasound-assisted extraction in optimized conditions obtained from the response surface method,a comparison study was carried out between ultrasound and con-ventional extractions (Fig.4;Table 3).From Fig.4,it is possible to observe that ultrasound-assisted extraction increased in TPC yield by more than 30%(420and 555mg of catechin equivalent per 100g of dry weight for conventional and ultrasound-assisted extraction,respectively).The comparison shows a clear improve-ment of the extraction,which is attributed to ultrasonic cavitation,since this is the only variable of treatment that differs in both experiments.
From the Table 3it is possible to observe that extracts are rich in catechin monomers and phenolic acids,while residues are poor in phenolic acids and rich in procyanidins with a slight increase of the respective DP,which might be attributed to interactions between those compounds and the plant cell wall since the greater the DP,stronger the interaction (Le Bourvellec et al.,2007).
The ultrasound extracts are richer in phenolic acids than the conventional extracts,mainly for PCQ.Also,monomers were better extracted than polymers,which was expected since the extraction was performed in an aqueous medium.In the case of the dihydroch-alcones,since they are more present in the seeds,the grinding has a lot of in?uence.In our work,no grinding was used,which explains the greater amount in the residue compared to the extracts.Flavo-nols were not well extracted,which could be solved by a pre-treat-ment of apple peels.Phloridzine was not well recovered,probably due to its polarity,even though dihydrochalcones were better ex-tracted by ultrasounds than by the conventional technique.Yields on ultrasound assisted extraction are greater for catechin,epicate-chin and ?avonols,which implies a partial destructuring of the apple epidermis,suggesting a not full destructuring of apple epidermis by ultrasounds in this naturally resistant fraction.As for ?avonols,yields are variable,possibly due to their solubility in the buffer.Ultrasounds increase extract yield in 6–8%for dihydrochalcones and phenolic acids,although results suggest the bonds between polyphenols and polysaccharides were not broken,since polyphe-nols present a strong interaction with apple cell walls (Le Bourvellec et al.,2004;Le Bourvellec and Renard,2005;Le Bourvellec et al.,2009).This amount of retention of polyphenols has already been ob-served in the literature (Ko?odziejczyk et al.,2009).
Both extractions (conventional and optimized)follow ?rst-or-der kinetics,with a fast period from 0to 10min and a slow period from 10to 40min of extraction as represented in the Fig.5to-gether with their respective coef?cients.Indeed,the coef?cients at the fast period are of 0.162min à1for the ultrasound and 0.158min à1for the conventional extraction;while for the slow period,the coef?cients are of 0.088min à1for the ultrasound and of 0.085min à1for the conventional extraction.Since the difference between the coef?cients for both equations were not signi?cant,it is possible to conclude that the ultrasound treatment did not change the kinetics of the extraction,even though the extract yield for the ultrasound treatment is more important,which can be ex-plained by the cavitation phenomena.
Some studies on the effects of ultrasound-assisted extraction using electronic microscopy (Veillet et al.,2010)showed that the cavitation phenomena is responsible for modi?cations on the
plant
https://www.wendangku.net/doc/fc18886130.html,parison between conventional (CE-h )and ultrasound-assisted extrac-tion(US-j ).
Table 3
Yields and polyphenol composition of apple pomace and its water extracts obtained by conventional and ultrasound-assisted optimized extraction.Yields are in %dry matter,and polyphenol composition in mg/kg of dry weight.The values in italics are the yields recorded for individual components.
Yields (g/g DW)
Flavans-3-ols Dihydrochalcones Phenolic acids Flavonols TPC
Monomers PCA XPL
PLZ
CQA
pCA
Rut
Hyp
Iso
Rey
Gua
Avi
Qc
SUM
CAT
EC PCA DP Initial Pomace 1.00522443408 3.614210089609410122425416124404536360Conventional extract 0.271143831249 3.11801014132113322150525616924385114905Conventional residue
0.70371934132 4.41039285455010147476620132455496537Optimized extract 0.281534771335 4.01991093139914127211718024235537215517Optimized residue 0.69
401974304 4.710810506025210157496920533475706923pSTD
30882830.6
149199104301011314697360Initial Pomace 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00Conventional extract 0.590.420.100.340.270.370.380.630.330.340.280.280.260.250.300.21Conventional residue
0.500.550.850.510.640.400.380.740.850.780.850.870.930.790.850.72Optimized extract 0.830.550.110.390.300.410.420.800.490.480.410.420.400.370.450.24Optimized residue
0.53
0.56
0.87
0.53
0.72
0.43
0.39
0.76
0.89
0.81
0.88
0.88
0.92
0.80
0.87
0.75
CAT:(+)-catechin;EC:(à)-epicatechin;PCA:procyanidins;DP:number average degree of polymerisation;XPL:phloretinxyloglucoside;PLZ:phloridzin;CQA:50caffeoyl-quininc acid (chlorogenic acid);pCA:paracoumaroylquinic acid;Rut:rutin (quercetin-3-O-rutinoside);Hyp:Hyperoside (quercetin 3-O -galactoside);Iso:Isoquercitrin (quercetin 3-O -glucoside);Rey:reynoutrine (quercetin 3-O -xyloside);Gua:guajaverin((quercetin 3-O-arabinopyranoside);Avi:avicularin (quercetin 3-O -arabinoside);Qc:quercitrin (quercetin 3-O-rhamnoside);pSTD:pooled standard deviations.
Engineering 111(2012)73–81
material inducing disruption of the cells,due to the burst of the cavitation bubble on the surface of the matrix (Vinatoru,2001).Studies can be done directly in the cell wall to verify the state be-fore and after extraction,nevertheless due to the heterogeneity and complexity of our matrix (apple pomace),cytological or histo-logical studies of these samples would not provide reliable statisti-cal results.
3.4.Antioxidant activity
The antioxidant activity was evaluated for both conventional and ultrasound-assisted extraction carried out in the optimized conditions.The experiments were monitored by UV/VIS spectros-copy by recording the accumulation of the lipid hydroperoxides (k max =234nm)in the absence of antioxidant (constant peroxida-tion rate R p 0)and in the presence of the antioxidant (initial peroxidation rate R p).The IC 50parameters (antioxidant concentra-tion corresponding to 50%inhibition,i.e.R p/R p 0=0.5)were calcu-lated for both samples.Sonicated extracts present a lower IC 50(4.90l M),representing a better antioxidant activity for those samples when compared to the activity of extracts obtained from maceration (7.05l M).Quercetin presented an IC 50value of 0.58l M.
3.5.Ultrasound effects on extracted molecules
In order to verify the innocuousness of ultrasound,three iso-lated compounds of apple pomace (namely (à)epicatechin,phlo-ridzin and chlorogenic acid)were submitted to the optimized ultrasound extraction conditions.The degradation of these iso-lated products was evaluated comparing the initial mass to quanti?ed ?nal mass after treatment using HPLC-DAD (Fig.6)against standards.These compounds were chosen due to their high concentration in the apple and/or importance of application,like phloridzin,which is mainly present in the apple fruit.We observed no speci?c reaction products after ultrasound treat-ment.For chlorogenic acid 97.6%of the initial mass was quanti-?ed after US treatment,against 94.7%for epicatechin and 99.2%for phloridzin.This loss of 5%in weight can be due to experi-mental error.
https://www.wendangku.net/doc/fc18886130.html,rge scale ultrasound extraction
While conventional procedures such as maceration are often time and/or energy consuming,ultrasound-assisted extraction pro-vides numerous advantages from an industrial perspective.Ultra-sound as a food processing technology has shown large commercial large scale application,with high returns on capital investment (with the break-even point about 4months).Improve-ments in product ef?ciency,process enhancement and low mainte-nance cost are achievable on a commercial scale.Also,depending on the application,the required energy is comparable to other operation units currently utilized in the industry (Patist and Bates,2008;Paniwnyk et al.,2009).Only 40min in water (a green envi-ronmental solvent)are needed to recover polyphenols from apple pomace with higher yields compared to conventional extraction procedures.The recycling of an industrial byproduct such as apple pomace using a rapid technique consuming less energy is advanta-geous from an environmental point of view.For this purpose,a pi-lot study was performed in a 30L extraction tank (Fig.7)consisting of a quadruple output of ultrasound at 25kHz and 4?200Watts in the optimum conditions obtained from the previous experi-ments.Polyphenol yields in the ultrasound extraction were compa-rable to the lab scale experiments and 15%higher when compared to the conventional procedure using maceration (560mg catechin equivalent per 100g of dry weight for sonicated samples against
Fig.5.Kinetics and respective constants for conventional (CE-h )and ultrasound-assisted extraction (US-j ).
Fig. 6.C18reverse phase HPLC-DAD chromatograms of ultrasound-assisted extracted apple pomace polyphenols at A:280nm;B:320nm;C:350nm.
Engineering 111(2012)73–8179
487mg catechin equivalent per100g of dry weight for conven-tional ones).
4.Conclusion
When compared to conventional maceration extraction,opti-mized ultrasonic treatment showed an increase of more than30% in total phenolic content after40min,which was con?rmed by large scale experiments,showing the potential applicability of the technique in industries.At the same time,the HPLC-DAD data clearly showed that there was no modi?cation or degradation of the extract and its composition regarding the polyphenolic species. Acknowledgements
This work was funded by Agence Nationale de la Recherche within Project ANR-07-PNRA-030TEMPANTIOX‘‘New processes for production of fruit derived products with optimized organolep-tic and nutritional qualities’’.
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超声分离提取技术 摘要:超声提取技术是一种具有极强物理和声化学效应的分离方法,在生物医药,食品,精细化工等方面有着广泛应用。本文主要介绍了超声提取分离技术的原理、特点以及应用前景等。 关键词:超声波;分离提取;应用 The Technology of Ultrasonic Separation and Extraction Abstraction:The technology of ultrasonic extraction is a way of separation with great physical and acoustochemistry effect.It is widely applied among biological medicine,food science,fine chemical industry and other aspects.This article mainly introduce the theory,characteristic and application prospect of the ultrasonic separation and extraction. Keywords:ultrasonic;separation and extraction;application 1.前言 超声波是一种振动频率大于20000Hz的弹性波,在物质介质中的相互作用效应可分为热效应、空化效应和机械传质效应。超声波振动能产生强大的能量,给予媒质点以很大的速度和加速度,使浸提剂和提取物不断震荡,形成空化效应,有助于溶质扩散,加速植物中的有效成分进入溶剂,同时作用于植物叶肉组织可高效粉碎细胞壁,从而释放出其内容物,提高有效成分的提取率[1-2]。 超声波热效应是通过介质的微粒间和分界面上的摩擦以及介质的吸收等使超声能量转化为热能,提高介质和生物体的温度,从而有利于有效成分的溶出;超声波的机械振动发生的位移、速度变化不大,但其加速度却相当大,能显著增大溶剂进入提取物细胞的渗透性,从而强化了萃取过程。超声波的空化效应通过形成强声波作用产生液胞的振荡、伸长、收缩乃至崩溃等,往往使生物组织受到严重的损伤和破裂,从而加速有效成分的溶出和浸提[3-4]。 超声波提取法是利用超声波的空化效应、机械传质效应和热效应,以提高细胞内容物的穿透力和传输能力,增大物质分子运动频率和速度,提高有效成分的浸出率。与传统提取分离方法相比,如熬煮法、压滤法、化学法、溶剂浸提法、生物酶法等,超声提取法具有提取效率高、提取时间短、有效成分活性高等优点[5]。 传统的机械破碎法难以将细胞有效破碎,提取效率低。而化学破碎方法易造成提取物结构的改变和活性降低或失活。超声提取技术是一种具有极强物理和声化学效应的分离方法,其在溶液中形成的冲击波和微射流可以形成空化效应,达到破碎细胞和最大限度地保存和提高反应分子反应活性。将超声提取技术应用于提取茶叶的有效成分,操作简便快捷、无需加
各类超声波流量计说明书 超声波流量计种类有很多,有便携式,手持式,一体式,分体式等,以下是几种超声波流量计的具体技术参数说明。 便携式超声波流量计: 一、概述: TCS-600P型便携式超声波流量计采用国际上最先进的大规模集成电路和先进的SMD贴装焊接工艺生产而成。精确度高、重复性好,内置一体式智能打印机可实时、定时打印;具有全中文显示、功能强大、一致性好、操作简单、携带方便、电池工作时间长等特点。适用于各种工业现场的在线标定和巡检测量。 二、基本技术参数: ※测量精度:优于1% ※重复性:优于0.2% ※测量周期:500ms(每秒2次,每个周期采取128组数据) ※电池:内置镍镉充电电池可以连续工作24小时 ※安装方式:外敷安装,操作简单、方便 ※显示:2行汉字同屏显示瞬时流量、累计流量、信号状态 ※信号输出:隔离RS485通信协议、MODBUS协议,兼容国内其它厂家同类产品通讯协议 ※打印输出:内置热敏一体式打印机,实现及时或定时打印 ※其它功能:自诊断,提示当前工作状态是否正常
※采用智能充电方式,直接接入AC 220V,充足后自动停止,显示绿灯三、外型尺寸及标准配置: 手持式超声波流量计: 一、概述: TcS-600B型手持式超声波流量计采用国际上最先进的大规模集成电路和先进的SMD贴装焊接工艺生产而成。精确度高、重复性好,具有全中文显示、功能强大、一致性好、操作简单、携带方便、电池工作时间长等特点。适用于各种工业现场的在线标定和巡检测量。 二、基本技术参数
※测量精度:优于1% ※重复性:优于0.2% ※测量周期:500ms(每秒2次,每个周期采取128组数据) ※电池:内置镍镉充电电池可以连续工作15小时 ※安装方式:外敷安装,操作简单、方便 ※显示:4行汉字同屏显示瞬时流量、累计流量、信号状态 ※其它功能:内置数据记录器可记录时间、累计流量、信号状态、工作时间等 自诊断,提示当前工作状态是否正常 ※信号输出:标准数据口RS232用于联网检测或导出记录数据 ※采用智能充电方式,直接接入AC220V,充足后自动停止,显示绿灯三、外型尺寸及标准配置: 固定式超声波流量计,分体式超声波流量计: 一、概述: TCS-600F型固定分体式超声波流量计利用了低电压、多脉冲发射接收原理,采用双平衡信号差分发射、接收专利技术和硬件参数无关化设计方法;通过选用国际上最新、最先进的大规模集成电路和先进的SMD贴装焊接工艺生产而成。
《叶绿素的超声波辅助提取及组成分析》个人实验方案设计报告及小组实验报告 实验小组人员 学院生物与化学工程学院专业化工 实验指导教师 开课学期2017 至2018 学年二学期 填报时间2018 年 6 月22 日
第二部分小组实验报告 一、实验部分 1、实验原料 名称规格产地 竹叶干燥、剪碎— 无水乙醇分析纯— 氧化铝颗粒— 石油醚分析纯— 丙酮分析纯— 2、实验仪器与装置(含装置图) 主要实验仪器: 仪器名称型号产地 超声波清洗仪—— 真空泵—— 烘箱—— 电热炉—— 布氏漏斗—— 紫外分光光度计—— 层析柱—— 比色皿—— 容量瓶25.00ml—另有烧杯、烧瓶、玻璃棒等。 装置图:
萃取瓶层析柱 蒸馏装置 过滤装置
3、竹叶中叶绿素提取实验步骤 1)开启超声波清洗器电源。加入适量水,调节温度50℃,调节功率200W,调节 超声频率28kHz。等待温度稳定。 2)准确称取2.00g毛竹叶粉末放入于玻璃瓶中,加入40ml乙醇使其完全浸没。盖 紧瓶盖。放入超声波清洗器中进行超声萃取。同时用手轻晃瓶子。 3)40min后,关闭超声波清洗器并取出瓶子。 4)将萃取液连同竹叶一并转入布氏漏斗进行真空抽滤。用适量乙醇洗涤瓶子及竹 叶。 5)将萃取液完全转移至烧瓶中,加入毛细管(防止暴沸),蒸馏浓缩。 6)待烧瓶中溶液冷却至室温。将烧瓶中溶液完全转移至25ml棕色容量瓶中,用 乙醇定容。 4、总叶绿素含量测定实验步骤 测定吸光度:采用紫外-可见分光光度计对它们的含量进行测定。叶绿素a和b的吸收光谱相互重叠,相互重叠的曲线在波长652 nm处,用这一波长可测定叶绿素的总含量。根据朗伯-比尔定律,取一定量的叶绿素提取液,经稀释后测定波长652 nm处的吸光度可用来计算叶绿素含量。 5、叶绿素各组分分离纯化实验步 叶绿素的柱层析分离: 1)湿法装柱:以石油醚为初始洗脱液,用湿法装柱的方法将适量中性氧化铝装入一洗净的、干燥的层析柱,排除气泡,保证装填紧密,放出石油醚,直到距柱表面仅1-2 mm 高,无论如何不能使液面低于柱表面。 2)上样:用长滴管将浓缩的叶绿素提取液沿柱壁小心的加到柱顶部。加完后,稍稍打开柱下部活塞,使液面下降至柱表面约1 mm处,关闭活塞,用少量石油醚冲洗柱壁,使液面下降至原高度。 3)洗脱:在柱顶装一储液器,先加入适量洗脱剂石油醚,打开柱下部活塞,让洗脱剂逐滴放出,层析开始,用锥型瓶收集流出液。注意观察流出液颜色,当橙黄色色带
超声波在天然成分提取分离的应用原理初探 摘要超声因其具有多种物理和声化学效应,其在食品工业中有广泛的应用,包括超声提取、超声灭菌、超声干燥、超声乳化、超声过滤、超声清洗等。本文主要就超声波提取分离的原理、优点作一综述,并对其以后在提取分离中的发展进行展望。 关键词超声波提取分离原理 1 超声波概述 1.1超声波的概念 超声波指的是频率在2×104—2×109Hz的声波,是高于正常人类听觉范围的弹性机械振动。超声波与电磁波相似,可以被聚焦,反射和折射,其不同之处在于前者传播时需要弹性介质,而光波和其他类型的电磁辐射则可以自由地通过真空。众所周知,超声波在介质中主要产生二种形式的机械振荡,即横向振荡(横波)和纵向振荡(纵波),而超声波在液体介质中只能以纵波的方式进行传播。由于超声波频率高,波长短,因而在传播过程中具有定向性好、能量大、穿透力强等许多特性[1]。超声波与媒质的相互作用可分为热机制、机械(力学)机制和空化机制3种。[2]超声波在媒质中传播时,其振动能量不断被媒吸收转变为热量而使媒质温度升高,此效应称之为超声的热机制;超声波的机械机制主要是辐射压强和强声压强引起的;在液体中,当声波的功率相当大,液体受到的负压力足够强时,媒质分子间的平均距离就会增大并超过极限距离,从而将液体拉断形成空穴,在空化泡或空化的空腔激烈收缩与崩溃的瞬间,泡内可以产生局部的高压,以及数千度的高温,从而形成超声空化现象。空化现象包括气泡的形成、成长和崩溃过程。可见,空化机制是超声化学的主动力,使粒子运动速度大大加快,破坏粒子的力的形成,从而使许多物理化学和化学过程急剧加速,对乳化、分散、萃取以及其它各种工艺过程有很大作用。 对于超声波的研究及其在各个行业中的应用,研究较多,可是对于其应用的机理研究的却很少,能过查阅华南农业大学图书馆,SCI数据库,我们发现,对于超声波的研究有4680篇,可是对于其机理的研究却只有206,所占比例不到5%。如下图1。且大多数只停留在试验室阶段。
目录 1. 概述 (1) §1.1 引言 (1) §1.2 主要特点 (1) §1.3 工作原理 (1) §1.4 装箱单(标准配置) (2) §1.5 正面视图 (3) §1.6 典型用途 (3) §1.7 数据的完整性和内置时钟 (3) §1.8 产品的识别 (4) §1.9 基本技术参数 (4) 2.开始测量 (5) §2.1 内置电池 (5) §2.2 通电 (5) §2.3 键盘 (6) §2.4 窗口操作 (6) §2.5 快速输入管道参数步骤 (7) §2.6 传感器安装位置的选择 (9) §2.7 传感器的安装 (10) §2.7.1 传感器的安装距离 (10) §2.7.2 V方式安装传感器 (10) §2.8.3 Z方式安装传感器 (11) §2.8.4 W方式安装传感器 (11) §2.8.5 N方式安装传感器 (12) §2.8 检查安装 (12) §2.8.1 信号强度 (12) §2.8.2 信号质量(信号良度) (13) §2.8.3 总的传输时间和时差 (13) §2.8.4 传输时间比 (13) 3.菜单窗口详解 (14) §3.1 菜单窗口简介 (14) §3.2 菜单窗口详解 (15) 4.怎样使用 (20) §4.1 怎样判断流量计是否工作正常 (20) §4.2 怎样判断管道内的液体流动方向 (20) §4.3 怎样改变系统的测量单位制 (20) §4.4 怎样选择流量单位 (20) §4.5 怎样选择累积器倍乘因子 (20)
§4.6 怎样打开和关闭累积器 (21) §4.7 怎样实现流量累积器清零 (21) §4.8 怎样恢复出厂设置 (21) §4.9 怎样使用阻尼器稳定流量显示 (21) §4.10怎样使用零点切除避免无效累积 (21) §4.11怎样静态校准零点 (21) §4.12怎样修改仪表系数(标尺因子)标定校准 (22) §4.13怎样使用密码保护 (22) §4.14怎样使用内置数据记录器 (22) §4.15怎样使用频率输出功能 (22) §4.16怎样设置累积脉冲输出 (23) §4.17怎样产生输出报警信号 (23) §4.18怎样使用蜂鸣器 (24) §4.19怎样使用OCT输出 (24) §4.20怎样修改日期时间 (24) §4.21怎样调整LCD显示器的对比度 (25) §4.22怎样使用RS232串行口 (25) §4.23怎样查看每日、每月、每年流量 (25) §4.24怎样使用工作计时器 (25) §4.25怎样使用手动累积器 (25) §4.26怎样了解电池剩余电量的工作时间 (25) §4.27怎样给电池充电 (25) §4.28怎样查看电子序列号和其他细节 (26) 5.问题处理 (27) §5.1硬件上电自检信息及原因对策 (27) §5.2工作时错误代码(状态代码)原因及解决办法 (27) §5.3 其他常见问题问答 (28) 6. 联网使用及通信协议 (30) §6.1 概述 (30) §6.2 流量计串行口定义 (30) §6.3 通信协议 (30) §6.4 功能前缀和功能符号 (32) §6.5 键值编码 (33) 7. 质量保证及服务维修支持 (34) §7.1 质量保证 (34) §7.2 公司服务 (34) §7.3 软件升级服务 (34)
超声波辅助提取木棉花多糖 超声波辅助提取木棉花多糖 木棉 malabarica(Dc.)Merr.]为木棉科木棉属植物,是华南地区特有的植物资源,主 要分布于广西、广东、四川、贵州和云南等省。其花性味甘、淡、凉,有清热利湿以及解暑的功能,可治肠炎、痢疾。民间多在初春时拾其落花,晒干煎水服用。用来祛风除湿,活血消肿,散结止痛,治疗胃癌、食管癌等消化道肿瘤[1]。近年来,植物、海洋生物及菌类等来源的多糖已作为有生物活性的天然产物中的一个重要类型出现。而在菌多糖得到广泛研究的背景下,越来越多的工作人员将目光投向植物多糖,据文献报道,已有100种植物多糖被分离提取出来[2]。但对于木棉花的文献报道多是研究其药理作用,而对其多糖提取工艺的研究却鲜见报道。因此木棉花多糖的提取方法也日益成为人们关注的焦点。为了促进中国对木棉花的开发利用,有人对木棉花化学成分和药理作用进行了一些研究。 多糖的提取方法有碱提法、水提法、微波法、酶提法和超声波辅助提取法等。本试验采用的是超声波辅助提取法,它是应用超声波强化提取植物多糖的方法,是一种物理破碎过程。与常规提取法相比,超声波辅助提取可缩短提取时间,提高提取效率,所以超声波辅助提取法在植物多糖的提取中得到广泛应用[3]。 采用苯酚-硫酸法测定多糖的含量,苯酚-硫酸法简单、快速、灵敏、重现性好,且生成的颜色持久。用苯酚-硫酸法测定多糖含量时需注意苯酚浓度不宜太高[4],过高浓度的苯酚会使反应的稳定性不好且易产生操作误差。本试验采用50 g/L的苯酚,同时保持较高的硫酸浓度,因此该呈色反应是以对多糖的水解和糠醛反应为基础的,硫酸浓度降低会影响两种反应的进行。测定吸光度时所用葡萄糖标准溶液与木棉花多糖都需现配现用才能保证结果的稳定性及准确性,每组需平行测定3次。用紫外分光光度法测定木棉花中多糖的浓度,此方法简单、准确率高[5]。 1材料与方法 1.1材料 1.1.1原料将木棉[Gossampinus malabarica (Dc.) Merr.]花去除花蕊,在60℃左右烘干,粉碎,用500mL石油醚(60~90℃)回流脱脂2次,1h/次。再用体积分数为80%的乙醇溶液回流提取2次,2h/次,除去单糖和低聚糖, 将其烘干备用[6]。 1.1.2仪器与试剂JY96-Ⅱ超声波细胞粉碎机(上海新芝生物技术研究所/宁波新芝科器研究所);FA2004N精科电子分析天平(郑州南北仪器设备有限公司);752S紫外分光光度计(上海精密科学仪器有限公司);TDL80-2B型离心机(广州广一科学仪器有限公司);KDM型调温电热套(山东省鄄城永兴仪器厂);SHZ-D(Ⅲ)循环水式真空泵(巩义市英峪予华仪器厂);DJ-10A倾倒式粉碎机
超声波提取原理、特点与应用介绍 超声波指频率高于20KHz,人的听觉阈以外的声波。 超声波提取在中药制剂质量检测中(药检系统)已广泛应用。《中华人民共和国药典》中,应用超声波处理的有232个品种,且呈日渐增多的趋势。 近年来,超声波技术在中药制剂提取工艺中的应用越来越受到关注。超声波技术用于天然产物有效成分的提取是一种非常有效的方法和手段。作为中药制剂取工艺的一种新技术,超声波提取具有广阔的前景。 超声波提取是利用超声波具有的机械效应,空化效应和热效应,通过增大介质分子的运动速度、增大介质的穿透力以提取生物有效成分。 1、提取原理 (1)机械效应超声波在介质中的传播可以使介质质点在其传播空间内产生振动,从而强化介质的扩散、传播,这就是超声波的机械效应。超声波在传播过程中产生一种辐射压强,沿声波方向传播,对物料有很强的破坏作用,可使细胞组织变形,植物蛋白质变性;同时,它还可以给予介质和悬浮体以不同的加速度,且介质分子的运动速度远大于悬浮体分子的运动速度。从而在两者间产生摩擦,这种摩擦力可使生物分子解聚,使细胞壁上的有效成分更快地溶解于溶剂之中。 (2)空化效应通常情况下,介质内部或多或少地溶解了一些微气泡,这些气泡在超声波的作用下产生振动,当声压达到一定值时,气泡由于定向扩散(rectieddiffvsion)而增大,形成共振腔,然后突然闭合,这就是超声波的空化效应。这种气泡在闭合时会在其周围产生几千个大气压的压力,形成微激波,它可造成植物细胞壁及整个生物体破裂,而且整个破裂过程在瞬间完成,有利于有效成分的溶出。 (3)热效应和其它物理波一样,超声波在介质中的传播过程也是一个能量的传播和扩散过程,即超声波在介质的传播过程中,其声能不断被介质的质点吸收,介质将所吸收的能量全部或大部分转变成热能,从而导致介质本身和药材组织温度的升高,增大了药物有效成分的溶解速度。由于这种吸收声能引起的药物组织内部温度的升高是瞬间的,因此可以使被提取的成分的生物活性保持不变。 此外,超声波还可以产生许多次级效应,如乳化、扩散、击碎、化学效应等,这些作用也促进了植物体中有效成分的溶解,促使药物有效成分进入介质,并于介质充分混合,加快了提取过程的进行,并提高了药物有效成分的提取率。 2、超声波提取的特点 (1)超声波提取时不需加热,避免了中药常规煎煮法、回流法长时间加热对有效成分的不良影响,适用于对热敏物质的提取;同时,由于其不需加热,因而也节省了能源。 (2)超声波提取提高了药物有效成分的提取率,节省了原料药材,有利于中药资源的充分利用,提高了经济效益。 (3)溶剂用量少,节约了溶剂。 (4)超声波提取是一个物理过程,在整个浸提过程中无化学反应发生,不影响大多数药物有效成分的生理活性。 (5)提取物有效成分含量高,有利于进一步精制。 3、超声波技术在天然产物提取方面的应用 与水煎煮法对比,采用超声波法对黄芩的提取结果表明,超声波法提取与常规煎煮法相比,提取时间明显缩短,黄芩苷的提取率升高;超声波提取10、20、40、60min均比煎煮法提取3h的提取率高。 应用超声波法对槐米中主要有效成分芦丁的提取结果表明,超声波处理槐米30min所